Lincoln Electric IM620-B manual Making a Weld, In/Min

Page 18

B-7

OPERATION

B-7

 

 

 

 

 

 

 

 

Arc Volts Used

 

 

 

 

Desired

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

In/Min

16

18

20

22

24

26

28

30

32

34

 

 

 

 

 

 

 

 

 

 

 

50

109

97

88

80

73

67

63

58

55

51

60

131

117

105

95

88

81

75

70

66

62

70

153

136

123

111

102

94

88

82

77

72

80

175

156

140

127

117

108

100

93

88

82

90

197

175

158

143

131

121

113

105

98

93

 

 

 

 

 

 

 

 

 

 

 

100

219

194

175

159

146

135

125

117

109

103

110

241

214

193

175

160

148

138

128

120

113

120

263

233

210

191

175

162

150

140

131

124

130

284

253

228

207

190

175

163

152

142

134

140

306

272

245

223

204

188

175

163

153

144

 

 

 

 

 

 

 

 

 

 

 

150

328

292

263

239

219

202

188

175

164

154

160

350

311

280

255

233

215

200

187

175

165

170

372

331

298

270

248

229

213

198

186

175

180

394

350

315

286

263

242

225

210

197

185

190

416

369

333

302

277

256

238

222

208

196

 

 

 

 

 

 

 

 

 

 

 

200

438

389

350

318

292

269

250

233

219

206

210

459

408

368

334

306

283

263

245

230

216

220

481

428

385

350

321

296

275

257

241

226

230

503

447

403

366

335

310

288

268

252

237

240

525

467

420

382

350

323

300

280

263

247

 

 

 

 

 

 

 

 

 

 

 

250

547

486

438

398

365

337

313

292

273

257

260

569

506

455

414

379

350

325

303

284

268

270

591

525

473

430

394

365

338

315

295

278

280

613

544

490

445

408

377

350

327

306

288

290

634

564

508

461

423

390

363

338

317

299

 

 

 

 

 

 

 

 

 

 

 

300

656

583

525

477

438

404

375

350

328

309

310

678

603

543

493

452

417

388

362

339

319

320

700

622

560

509

467

431

400

373

350

329

330

 

642

578

525

481

444

413

385

361

340

340

 

661

595

541

496

458

425

397

372

350

 

 

 

 

 

 

 

 

 

 

 

350

 

681

613

557

510

471

438

408

383

360

360

 

700

630

572

526

484

450

420

394

370

380

 

 

666

604

554

512

472

444

416

392

400

 

 

700

636

584

538

500

466

438

412

420

 

 

 

668

612

566

526

490

460

432

 

 

 

 

 

 

 

 

 

 

 

440

 

 

 

700

642

592

550

514

482

452

460

 

 

 

 

670

620

576

536

504

472

480

 

 

 

 

700

646

600

560

526

494

500

 

 

 

 

 

674

626

584

546

514

 

 

 

 

 

 

 

 

 

 

 

520

 

 

 

 

 

700

650

606

568

536

540

 

 

 

 

 

 

676

630

590

556

560

 

 

 

 

 

 

700

654

612

576

580

 

 

 

 

 

 

 

676

634

598

600

 

 

 

 

 

 

 

700

656

618

 

 

 

 

 

 

 

 

 

 

 

620

 

 

 

 

 

 

 

 

678

638

640

 

 

 

 

 

 

 

 

700

658

660

 

 

 

 

 

 

 

 

 

680

680

 

 

 

 

 

 

 

 

 

700

700

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VV(CC) Speed Setting = Desired IPM X 35 ( Arc Volts)

MAKING A WELD

The serviceability of a product or structure utilizing the LN-25 wire feeder is and must be the sole responsibility of the builder/user. Many variables beyond the control of The Lincoln Electric Company affect the results obtained in using the LN-25 wire feeder. These variables include, but are not limited to, welding procedure, plate chemistry and temperature, weldment design, fabrication methods and service requirements. The available range of the LN-25 wire feeder may not be suitable for all applications, and the builder/user is and must be solely responsible for welding settings.

SETUP

a. Connect work cable to metal to be welded. Work cable must make good electrical contact to the work. The work must also be grounded as stated in “Arc Welding Safety Precautions.”

b.Check that the LN-25 is properly connected to the power source for the polarity and process to be used, and appropriate power source settings are made for the procedure to be used. (Refer to power source operating and connection instructions.)

NOTE: If the K431-1 Remote Output Control Kit or K624-1 42V Remote Control Module is installed but the LN-25 is to be used without the K432 Remote Control Cable Assembly, then the Remote Board harness plug must be removed from the 16-pin receptacle on the Control Board and the jumper plug (T13498-21) reinstalled.

NOTE: If the K460-1 Pulse Power Adapter Kit is installed but the LN-25 is to be used without the K461 Pulse Power Control Cable Assembly, then the instructions for returning the unit to across the arc operation included with the Installation Instructions (L9636) must be followed.

c.Place the LN-25 conveniently near the work area in a location to minimize exposure to weld spatter and to avoid sharp bends in the gun cable.

d.Connect the LN-25 Clip Lead to work and set Po- larity Switch to same polarity as electrode.

e.Set WIRE FEED MODE switch to CV or CC, as appropriate for the power source, then set the proper DIAL RANGE and WIRE SPEED dial set- ting for the proper wire feed speed per the welding procedure:

FIGURE B.4 VV(CC) WIRE SPEED SETTING

LN-25

Image 18
Contents LN-25 Portable CV/CC Semiautomatic Wire Feeder Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Safety Precautions Power Source ConnectionCV Adapter INVERTEC, CV300 and Other Newer Lincoln Power SourcesGUN Cable Connection to Feeder For GMA GUN and CablesElectrode Cable Connection Wire Feed Drive Roll and Guide Tube KitsWeld Cable Connection Work Cable ConnectionRecommended Processes and Equipment OperationGeneral Description Welding CapabilityWire Speed Dial and Range Switch Electrode Polarity SwitchWire Feed Mode Switch LN-25 Instruments and ControlsAWG GAS Post PRE-FLOW Timers OptionalWork Clip Lead Remote ARC Voltage Control OptionalMounting 22 to 30 LB READI-REELCOILS Sequence of OperationLoading Electrode Mounting 10 to 30 LB SpoolsLoading Wire Drive Idle Roll Pressure SettingPresetting Wire Feed Speed Setting Constant Wire Feed Speed CV ModeSetting ARC Sensing Wire Feed Speed VV CC Mode Making a Weld In/MinProcedure AT END of Coil WeldingAutomatic Protection Shutdown Overvoltage ShutdownMotor Overload Shutdown Accessories LN-25 Option ChartTable C.1 Accessories Optional Accessories K434-1 GAS Flow Timer KITK430-2 GAS Solenoid KIT K443-2 LN-25 Contactor KIT K461 Pulse Power Control CableRemote Output Control Options and Control Cable Assemblies K443-3 LN-25 Contactor KITK439 Remote Extension Cable Assembly K433 Power Source Remote BOXK432 Remote Control Cable Assembly K625, K626, K627 Remote Control Cable AssemblyType Rating Electrode Connection Power SourceCable K444, K444-1 or K444-2 Remote Voltage Control KITDrive Roll & Guide Tube Wire Sizes Used Kit No Dia. HoleAdjusting Speed Sensor Module MaintenanceRoutine Maintenance Circuit Protection and Automatic ShutdownCalibration of LN-25 Wire Speed Dial Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Symptoms Cause Recommended Course of ActionFeeding Problems Weld Problems Wiring Diagram Wiring Diagram Dimensions LN-25 Physical DimensionsLN-25 LN-25 Inflammable Votre corps GroundFuera del área de trabajo Cuerpo PerschutzUse ventilation or exhaust to Keep your head out of fumesGuards off Desconectar el cable de ali No operar con panel abierto o