Lincoln Electric IM620-B manual Work Clip Lead, Awg, Remote ARC Voltage Control Optional

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B-3

OPERATION

B-3

 

 

 

 

The volts marks around the HI range calibrated dial indicate the minimum arc volts required to obtain the indicated HI range wire feed speeds. For example; if wire speed is set to 400 in/min., a welding procedure arc voltage of at least 17V would be required to obtain the 400 in/min. wire feed speed.

WORK CLIP LEAD

WARNING

ELECTRIC SHOCK can kill.

Do not touch metal portions of the LN-25 lead clip when welding power source is on.

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WARNING

IMPORTANT SAFETY NOTE: To avoid possible electrical shock, do not touch the metal portions of the LN-25 work lead clip if the power source output is on. The clip will be electrically “HOT” to work if the input electrode cable to the LN-25 is electrically “HOT” even if the gun trigger is off and even if an internal contactor is used. Care should be taken to only handle the LN-25 work clip by its non-metal insulated portions and/or the welding power source should be turned off before handling the work clip.

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The 15 ft. (4.6m) work clip lead attached to the front panel of the LN-25 case must be connected directly to the work using the spring clip on the end of the lead.

If not connected, the LN-25 will not operate even if

aK431-1 or K624-1 (42V) Remote Output Control option (refer to Accessories Section) is used. However, the electrode will still be electrically “HOT” when the clip lead is disconnected, if K431-1 or K624-1 (42V) Remote Output Control Option, or Internal Contactor (K443-2), is not used.

When used with a K460-1 Pulse Power Adapter Kit, the LN-25 does not need a clip lead.

NOTE: The clip lead also serves as a work sensing lead for the LN-25 Voltmeter (if installed). If the clip lead is extended by the user beyond the standard 15 ft. (4.6m) length, the voltmeter reading will be lower than the actual arc volts due to the LN-25 motor control current flowing through the resistance of the extended lead. To minimize this voltmeter error, the following minimum lead size is recommended for the maximum extended lengths shown:

AWG

Maximum Length

#14

25 Ft(7.6m)

#12

50

Ft(15.2m)

#10

100

Ft(30.5m)

#6

200 Ft(61m)

REMOTE ARC VOLTAGE CONTROL (OPTIONAL)

This rheostat control allows you to control the power source output arc voltage level. Refer to K444, K444-

1and K444-2 Remote Voltage Kits in the Accessories section.

GAS FITTING (OPTIONAL)

Provides gas output connection to the welding gun for the GMAW process. Refer to K430-2 Gas Solenoid Kit in the Accessories Section.

GAS POST PRE-FLOW TIMERS (OPTIONAL)

Allows for variable adjustment of gas pre-flow & post-flow at the start and end of the weld. Refer to K434-1 Gas Flow Timer Kit in Accessories Section.

LN-25

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Contents LN-25 Portable CV/CC Semiautomatic Wire Feeder Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Safety Precautions Power Source ConnectionCV Adapter INVERTEC, CV300 and Other Newer Lincoln Power SourcesGUN Cable Connection to Feeder For GMA GUN and Cables Electrode Cable Connection Wire Feed Drive Roll and Guide Tube Kits Weld Cable Connection Work Cable ConnectionRecommended Processes and Equipment OperationGeneral Description Welding CapabilityWire Speed Dial and Range Switch Electrode Polarity SwitchWire Feed Mode Switch LN-25 Instruments and ControlsAWG GAS Post PRE-FLOW Timers OptionalWork Clip Lead Remote ARC Voltage Control OptionalMounting 22 to 30 LB READI-REELCOILS Sequence of OperationLoading Electrode Mounting 10 to 30 LB SpoolsLoading Wire Drive Idle Roll Pressure SettingSetting ARC Sensing Wire Feed Speed VV CC Mode Presetting Wire Feed SpeedSetting Constant Wire Feed Speed CV Mode Making a Weld In/MinProcedure AT END of Coil WeldingMotor Overload Shutdown Automatic Protection ShutdownOvervoltage Shutdown Table C.1 AccessoriesLN-25 Option Chart K430-2 GAS Solenoid KIT Accessories Optional AccessoriesK434-1 GAS Flow Timer KIT K443-2 LN-25 Contactor KIT K461 Pulse Power Control CableRemote Output Control Options and Control Cable Assemblies K443-3 LN-25 Contactor KITK439 Remote Extension Cable Assembly K433 Power Source Remote BOXK432 Remote Control Cable Assembly K625, K626, K627 Remote Control Cable AssemblyType Rating Electrode Connection Power SourceCable K444, K444-1 or K444-2 Remote Voltage Control KITDrive Roll & Guide Tube Wire Sizes Used Kit No Dia. HoleAdjusting Speed Sensor Module MaintenanceRoutine Maintenance Circuit Protection and Automatic ShutdownCalibration of LN-25 Wire Speed Dial Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Symptoms Cause Recommended Course of ActionFeeding Problems Weld Problems Wiring Diagram Wiring Diagram Dimensions LN-25 Physical DimensionsLN-25 LN-25 Inflammable Votre corps GroundFuera del área de trabajo Cuerpo PerschutzUse ventilation or exhaust to Keep your head out of fumesGuards off Desconectar el cable de ali No operar con panel abierto o