Lincoln Electric IM620-B Operation, General Description, Recommended Processes and Equipment

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B-1

OPERATION

B-1

 

 

 

 

SAFETY PRECAUTIONS

READ AND UNDERSTAND ENTIRE SECTION

BEFORE OPERATING MACHINE

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live part or electrode with skin or wet clothing.

Insulate yourself from work and ground.

Always wear dry insulating gloves.

FUMES AND GASSES can be dangerous.

• Keep your head out of fumes.

Use ventilation or exhaust to remove fumes from breathing zone.

WELDING SPARKS can cause fire or explosion.

• Keep flammable material away.

ARC RAYS can burn.

• Wear eye, ear and body protec- tion.

GENERAL DESCRIPTION

The LN-25 is a lightweight portable semiautomatic wire feeder designed for “across-the-arc” operation without a control cable on most any DC welding power source. Simply connect the LN-25 to the electrode cable, clip it to Work and it is ready to weld, using up to 30 lb. coils or spools.

The wire drive, controls and wire reel are fully enclosed in a rugged molded plastic case providing a compact and versatile welding package ideally suited to “on-the-go” field welding applications in virtually any environment.

RECOMMENDED PROCESSES AND EQUIPMENT

When combined with the quality drive roll kits and accessories available for use with the LN-25, a versatile portable welding system can be provided to meet the specific needs of Innershield, submerged arc or gas metal arc welding applications within the wire feed capabilities of the LN-25.

The LN-25 provides constant wire feed speed for use with constant voltage (CV) power sources, and arc- sensing wire feed speed for use with constant current

(CC)(formerly variable voltage) power sources. Wire speed is presettable on a dual-range calibrated dial.

The power sources recommended for use with the LN-25 include the DC-250, -400, -600, CV-400 and R3S type transformer machines, and the SAM-400, -650 engine welders, as well as the SA-200, -250 or SAE-300, -400 with CV Adapter and Pulse Power 500 with K460-1 LN-25 Kit.

WELDING CAPABILITY

The LN-25 will handle up to 500 Amp 60% duty cycle welding currents. However, when equipped with a K443-2 Contactor, the LN-25 will handle up to 300 Amp 60% duty cycle.

LN-25

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Contents LN-25 Portable CV/CC Semiautomatic Wire Feeder Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Safety Precautions Power Source ConnectionINVERTEC, CV300 and Other Newer Lincoln Power Sources GUN Cable Connection to FeederCV Adapter For GMA GUN and CablesWire Feed Drive Roll and Guide Tube Kits Weld Cable ConnectionElectrode Cable Connection Work Cable ConnectionOperation General DescriptionRecommended Processes and Equipment Welding CapabilityElectrode Polarity Switch Wire Feed Mode SwitchWire Speed Dial and Range Switch LN-25 Instruments and ControlsGAS Post PRE-FLOW Timers Optional Work Clip LeadAWG Remote ARC Voltage Control OptionalSequence of Operation Loading ElectrodeMounting 22 to 30 LB READI-REELCOILS Mounting 10 to 30 LB SpoolsLoading Wire Drive Idle Roll Pressure SettingPresetting Wire Feed Speed Setting Constant Wire Feed Speed CV ModeSetting ARC Sensing Wire Feed Speed VV CC Mode Making a Weld In/MinProcedure AT END of Coil WeldingAutomatic Protection Shutdown Overvoltage ShutdownMotor Overload Shutdown Accessories LN-25 Option ChartTable C.1 Accessories Optional Accessories K434-1 GAS Flow Timer KITK430-2 GAS Solenoid KIT K461 Pulse Power Control Cable Remote Output Control Options and Control Cable AssembliesK443-2 LN-25 Contactor KIT K443-3 LN-25 Contactor KITK433 Power Source Remote BOX K432 Remote Control Cable AssemblyK439 Remote Extension Cable Assembly K625, K626, K627 Remote Control Cable AssemblyPower Source CableType Rating Electrode Connection K444, K444-1 or K444-2 Remote Voltage Control KITDrive Roll & Guide Tube Wire Sizes Used Kit No Dia. HoleMaintenance Routine MaintenanceAdjusting Speed Sensor Module Circuit Protection and Automatic ShutdownCalibration of LN-25 Wire Speed Dial Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Symptoms Cause Recommended Course of ActionFeeding Problems Weld Problems Wiring Diagram Wiring Diagram Dimensions LN-25 Physical DimensionsLN-25 LN-25 Ground Fuera del área de trabajo CuerpoInflammable Votre corps PerschutzKeep your head out of fumes Guards offUse ventilation or exhaust to Desconectar el cable de ali No operar con panel abierto o