Lincoln Electric IM620-B manual Calibration of LN-25 Wire Speed Dial

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D-2

MAINTENANCE

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1.Be sure all power to the LN-25 is shut off at the power source.

2.Check that the module mounting plate is screwed securely to the side of the gearbox.

3.Gently screw the module into the mounting plate until it just touches and stops against the rotating part inside the gearbox.

4.Back the module out 12 turn, then snug the module lock nut without rotating the module position. Do not over tighten lock nut.

CALIBRATION OF LN-25 WIRE SPEED DIAL

Calibration of the LN-25 Wire Speed dial is achieved by proper mounting of the dial knob to the speed potentiometer shaft. Whenever the knob is removed, the dial is recalibrated as follows:

NOTE: Knob set screw does not seat on shaft flat.

1.Be sure the Wire Speed potentiometer mounting nut is securely tightened, then rotate the potentiometer shaft so its flat faces about to the 100 mark on the LO range calibrated dial.

2.Set DIAL RANGE switch to LO and WIRE FEED MODE switch to CV position.

3.Press gun trigger to feed wire and measure the wire feed speed (IN/MIN) using a Portable Digital Wire Feed Speed Meter (Lincoln K283). Take at least two readings to assure repeat- able accuracy.

Feed Speed Meter (Lincoln K283). Take at least two readings to assure repeatable accuracy.

WARNING

Electrode will be electrically “hot”. Do not allow fed wire to contact any metal common with welding work.

An alternate means to measure wire feed speed is as follows:

a. Cut wire off at the end of the gun tip.

b. Press trigger to feed wire for exactly 30 seconds.

c. Cut fed wire off at the end of the gun tip and accurately measure its length.

d. Multiply the measured length by 2 to obtain the wire speed (IN/MIN).

e. Repeat above steps to assure repeatable accuracy.

4.Carefully slip speed knob onto potentiometer shaft so it points precisely to the wire speed measured in step 3, then secure the knob set screw without disturbing the position. Recheck by repeating step 3.

LN-25

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Contents LN-25 Portable CV/CC Semiautomatic Wire Feeder Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Safety Precautions Power Source ConnectionINVERTEC, CV300 and Other Newer Lincoln Power Sources GUN Cable Connection to FeederCV Adapter For GMA GUN and CablesWire Feed Drive Roll and Guide Tube Kits Weld Cable ConnectionElectrode Cable Connection Work Cable ConnectionOperation General DescriptionRecommended Processes and Equipment Welding CapabilityElectrode Polarity Switch Wire Feed Mode SwitchWire Speed Dial and Range Switch LN-25 Instruments and ControlsGAS Post PRE-FLOW Timers Optional Work Clip LeadAWG Remote ARC Voltage Control OptionalSequence of Operation Loading ElectrodeMounting 22 to 30 LB READI-REELCOILS Mounting 10 to 30 LB SpoolsLoading Wire Drive Idle Roll Pressure SettingSetting Constant Wire Feed Speed CV Mode Presetting Wire Feed SpeedSetting ARC Sensing Wire Feed Speed VV CC Mode Making a Weld In/MinProcedure AT END of Coil WeldingOvervoltage Shutdown Automatic Protection ShutdownMotor Overload Shutdown LN-25 Option Chart AccessoriesTable C.1 K434-1 GAS Flow Timer KIT Accessories Optional AccessoriesK430-2 GAS Solenoid KIT K461 Pulse Power Control Cable Remote Output Control Options and Control Cable AssembliesK443-2 LN-25 Contactor KIT K443-3 LN-25 Contactor KITK433 Power Source Remote BOX K432 Remote Control Cable AssemblyK439 Remote Extension Cable Assembly K625, K626, K627 Remote Control Cable AssemblyPower Source CableType Rating Electrode Connection K444, K444-1 or K444-2 Remote Voltage Control KITDrive Roll & Guide Tube Wire Sizes Used Kit No Dia. HoleMaintenance Routine MaintenanceAdjusting Speed Sensor Module Circuit Protection and Automatic ShutdownCalibration of LN-25 Wire Speed Dial Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Symptoms Cause Recommended Course of ActionFeeding Problems Weld Problems Wiring Diagram Wiring Diagram Dimensions LN-25 Physical DimensionsLN-25 LN-25 Ground Fuera del área de trabajo CuerpoInflammable Votre corps PerschutzKeep your head out of fumes Guards offUse ventilation or exhaust to Desconectar el cable de ali No operar con panel abierto o