Lincoln Electric IM620-B manual Table of Contents

Page 7

TABLE OF CONTENTS

SAFETY

i-iv

INSTALLATION

SECTION A

Technical Specifications

A-1

Safety Precautions

A-2

Power Source Connections

A-2

Gun Cable Connection to Feeder

A-3

Weld Cable Connection

A-4

Electrode Cable Connection

A-4

Work Cable Connection

A-4

Wire Feed Drive Roll and Guide Tube Kits

A-4

 

 

OPERATION

SECTION B

Safety Precautions

B-1

General Description

B-1

Recommended Processes and Equipment

B-1

Welding Capability

B-1

Controls and Settings

B-2

Sequence of Operation

B-4

Loading Electrode

B-4

Loading Wire Drive

B-5

Idle Roll Pressure Setting

B-5

Presetting Wire Feed Speed

B-6

Making a Weld

B-7

Procedure at End of Coil

B-8

Automatic Protection Shutdown

B-8

 

 

ACCESSORIES

SECTION C

LN-25 Option Chart

C-1

Options and Accessories

C-2

K430-2 Gas Solenoid Kit

C-2

K434-1 Gas Flow Timer Kit

C-2

K460-1 Pulse Power Adapter Kit

C-3

K461 Pulse Power Control Cable Assembly

C-3

K443-2, K443-3 LN-25 Contactor Kits

C-3

Remote Output Control Options and Control Cable Assemblies

C-3

K431-1 Remote Output Control Kit

C-3

K433 Power Source Remote Box

C-4

K432 Remote Control Cable Assembly

C-4

K439 Remote Extension Cable Assembly

C-4

K624-1 42V Remote Output Control Module

C-4

K625, K626, K626 Remote Control Cable Assembly

C-4

K444, K444-1 or K444-2 Remote Voltage Control Kit

C-5

K557-1 Rear Handle Kit

C-5

 

 

MAINTENANCE

SECTION D

Safety Precautions

D-1

Routine Maintenance

D-1

Circuit Protection and Automatic Shutdown

D-1

Adjusting Speed Sensor Module

D-1

Calibration of the LN-25 Wire Speed Dial

D-2

 

 

TROUBLESHOOTING GUIDE

SECTION E

How to Use the Troubleshooting Guide

E-1

Troubleshooting Guide

E-2

 

 

WIRING DIAGRAM

SECTION F

PHYSICAL DIMENSIONS

SECTION F

 

 

PARTS MANUAL

P333 SERIES

Image 7
Contents LN-25 Portable CV/CC Semiautomatic Wire Feeder California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Power Source Connection Safety PrecautionsFor GMA GUN and Cables INVERTEC, CV300 and Other Newer Lincoln Power SourcesGUN Cable Connection to Feeder CV AdapterWork Cable Connection Wire Feed Drive Roll and Guide Tube KitsWeld Cable Connection Electrode Cable ConnectionWelding Capability OperationGeneral Description Recommended Processes and EquipmentLN-25 Instruments and Controls Electrode Polarity SwitchWire Feed Mode Switch Wire Speed Dial and Range SwitchRemote ARC Voltage Control Optional GAS Post PRE-FLOW Timers OptionalWork Clip Lead AWGMounting 10 to 30 LB Spools Sequence of OperationLoading Electrode Mounting 22 to 30 LB READI-REELCOILSIdle Roll Pressure Setting Loading Wire DriveSetting Constant Wire Feed Speed CV Mode Presetting Wire Feed SpeedSetting ARC Sensing Wire Feed Speed VV CC Mode In/Min Making a WeldWelding Procedure AT END of CoilOvervoltage Shutdown Automatic Protection ShutdownMotor Overload Shutdown LN-25 Option Chart AccessoriesTable C.1 K434-1 GAS Flow Timer KIT Accessories Optional AccessoriesK430-2 GAS Solenoid KIT K443-3 LN-25 Contactor KIT K461 Pulse Power Control CableRemote Output Control Options and Control Cable Assemblies K443-2 LN-25 Contactor KITK625, K626, K627 Remote Control Cable Assembly K433 Power Source Remote BOXK432 Remote Control Cable Assembly K439 Remote Extension Cable AssemblyK444, K444-1 or K444-2 Remote Voltage Control KIT Power SourceCable Type Rating Electrode ConnectionDia. Hole Drive Roll & Guide Tube Wire Sizes Used Kit NoCircuit Protection and Automatic Shutdown MaintenanceRoutine Maintenance Adjusting Speed Sensor ModuleCalibration of LN-25 Wire Speed Dial HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseFeeding Problems Weld Problems Wiring Diagram Wiring Diagram LN-25 Physical Dimensions DimensionsLN-25 LN-25 Perschutz GroundFuera del área de trabajo Cuerpo Inflammable Votre corpsDesconectar el cable de ali No operar con panel abierto o Keep your head out of fumesGuards off Use ventilation or exhaust to