Lincoln Electric IM620-B Presetting Wire Feed Speed, Setting Constant Wire Feed Speed CV Mode

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B-6

OPERATION

B-6

 

 

 

 

3.If the only result is drive roll slippage, shut off the power source, then loosen the gun cable clamping screw in the gearbox conductor block and pull the gun cable forward about six inches. There should be a slight waviness in the exposed wire . If there is no waviness, the pressure is too low . Increase the pressure setting 14 turn, lock the gun cable in place and repeat the above steps.

PRESETTING WIRE FEED SPEED

The LN-25 permits accurate presetting of the desired wire feed speed, before welding, in both CV and CC wire feed modes.

SETTING CONSTANT WIRE FEED SPEED (CV MODE)

a. Set Wire Feed Mode switch to CV position.

b. Set Dial Range switch to LO position for wire feed speeds up to 350 in/min., or HI position for wire feed speeds over 350 in/min.

c. Set Wire Feed dial to the desired wire feed speed on the selected calibrated dial range.

The wire speed will remain constant at the value set, independent of arc voltage changes, as long as the arc voltage does not drop below the value per the chart below for the max. wire feed speed shown:

Maximum Speed

Minimum Arc Volts

350 IPM

15V

400 IPM

17V

500 IPM

21V

600 IPM

24V

700 IPM

27V

SETTING ARC SENSING WIRE FEED SPEED (VV [CC] MODE)

When using a constant current (formerly variable voltage) power source, welding performance is im- proved using arc sensing wire feed speed (VV [CC] mode). In this wire feed mode the wire speed increases if arc voltage increases, and decreases if arc voltage decreases, but remains constant at any specific voltage level.

The LN-25 permits accurate VV (CC) mode presetting of the desired wire feed speed, for the desired arc voltage to be used, by setting the Wire Speed dial in the following manner before welding:

a. Set Wire Feed Mode switch to VV (CC) position.

FIGURE B.3 CC WIRE SPEED SETTING

(Hl or LO Range)

b. Referring to the graph located above the Mode switch (also shown in Figure B.3):

1.Select the horizontal line representing the DE- SIRED IN/MIN. for the welding procedure. (See example arrow line for 375 in/min.)

2.Select the diagonal line representing the ARC VOLTS to be used for the welding procedure. (See example arrow line for 29 volts.)

3.Determine the vertical line representing the CC WIRE SPEED SETTING where the above two lines cross. (See example arrow line for 450.)

c.Set the Wire Speed dial to the value determined in Step (3) above (450 for example used). Use HI Dial Range if value to be set is over 350.

The wire will feed at the DESIRED IN/MIN speed when the welding power source is set to the arc voltage to be used for the weld procedure (375 in/min. at 29V for example used).

A chart representation of the VV (CC) wire speed setting graph is shown in Figure B.4, giving the Wire Speed dial setting required for the DESIRED IN/MIN and ARC VOLTS used for the welding procedures:

LN-25

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Contents LN-25 Portable CV/CC Semiautomatic Wire Feeder California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Power Source Connection Safety PrecautionsGUN Cable Connection to Feeder INVERTEC, CV300 and Other Newer Lincoln Power SourcesCV Adapter For GMA GUN and CablesWeld Cable Connection Wire Feed Drive Roll and Guide Tube KitsElectrode Cable Connection Work Cable ConnectionGeneral Description OperationRecommended Processes and Equipment Welding CapabilityWire Feed Mode Switch Electrode Polarity SwitchWire Speed Dial and Range Switch LN-25 Instruments and ControlsWork Clip Lead GAS Post PRE-FLOW Timers OptionalAWG Remote ARC Voltage Control OptionalLoading Electrode Sequence of OperationMounting 22 to 30 LB READI-REELCOILS Mounting 10 to 30 LB SpoolsIdle Roll Pressure Setting Loading Wire DriveSetting ARC Sensing Wire Feed Speed VV CC Mode Presetting Wire Feed SpeedSetting Constant Wire Feed Speed CV Mode In/Min Making a WeldWelding Procedure AT END of CoilMotor Overload Shutdown Automatic Protection ShutdownOvervoltage Shutdown Table C.1 AccessoriesLN-25 Option Chart K430-2 GAS Solenoid KIT Accessories Optional AccessoriesK434-1 GAS Flow Timer KIT Remote Output Control Options and Control Cable Assemblies K461 Pulse Power Control CableK443-2 LN-25 Contactor KIT K443-3 LN-25 Contactor KITK432 Remote Control Cable Assembly K433 Power Source Remote BOXK439 Remote Extension Cable Assembly K625, K626, K627 Remote Control Cable AssemblyCable Power SourceType Rating Electrode Connection K444, K444-1 or K444-2 Remote Voltage Control KITDia. Hole Drive Roll & Guide Tube Wire Sizes Used Kit NoRoutine Maintenance MaintenanceAdjusting Speed Sensor Module Circuit Protection and Automatic ShutdownCalibration of LN-25 Wire Speed Dial HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseFeeding Problems Weld Problems Wiring Diagram Wiring Diagram LN-25 Physical Dimensions DimensionsLN-25 LN-25 Fuera del área de trabajo Cuerpo GroundInflammable Votre corps PerschutzGuards off Keep your head out of fumesUse ventilation or exhaust to Desconectar el cable de ali No operar con panel abierto o