Lincoln Electric IM620-B manual Feeding Problems

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E-3

TROUBLESHOOTING

E-3

 

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

 

 

FEEDING PROBLEMS

 

 

 

Rough wire feeding or wire not

1.

Gun cable kinked and/or

 

 

 

feeding but drive rolls turning.

 

twisted.

 

 

 

 

2.

Wire jammed in gun and cable.

 

 

 

 

3.

Incorrect size or installation

 

 

 

 

 

of drive roll and guide tubes.

 

 

 

 

4.

Drive roll loose.

Contact your local

 

 

 

5.

Gun cable dirty.

Lincoln Authorized

 

 

 

6.

Worn drive roll.

Field Service Facility

 

 

 

 

 

 

 

 

7.

Electrode rusty and/or dirty.

 

 

 

 

8.

Worn nozzle or cable liner.

 

 

 

 

9.

Partially flashed or melted

 

 

 

 

 

contact tip.

 

 

 

 

10.

Incorrect idle roll pressure.

 

 

 

 

11.

Wire reel brake tension set

 

 

 

 

 

too high.

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized field service facility for technical troubleshooting assistance before you proceed.

LN-25

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Contents LN-25 Portable CV/CC Semiautomatic Wire Feeder California Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Power Source Connection Safety PrecautionsFor GMA GUN and Cables INVERTEC, CV300 and Other Newer Lincoln Power SourcesGUN Cable Connection to Feeder CV AdapterWork Cable Connection Wire Feed Drive Roll and Guide Tube KitsWeld Cable Connection Electrode Cable ConnectionWelding Capability OperationGeneral Description Recommended Processes and EquipmentLN-25 Instruments and Controls Electrode Polarity SwitchWire Feed Mode Switch Wire Speed Dial and Range SwitchRemote ARC Voltage Control Optional GAS Post PRE-FLOW Timers OptionalWork Clip Lead AWGMounting 10 to 30 LB Spools Sequence of OperationLoading Electrode Mounting 22 to 30 LB READI-REELCOILSIdle Roll Pressure Setting Loading Wire DriveSetting Constant Wire Feed Speed CV Mode Presetting Wire Feed SpeedSetting ARC Sensing Wire Feed Speed VV CC Mode In/Min Making a WeldWelding Procedure AT END of CoilOvervoltage Shutdown Automatic Protection ShutdownMotor Overload Shutdown LN-25 Option Chart AccessoriesTable C.1 K434-1 GAS Flow Timer KIT Accessories Optional AccessoriesK430-2 GAS Solenoid KIT K443-3 LN-25 Contactor KIT K461 Pulse Power Control CableRemote Output Control Options and Control Cable Assemblies K443-2 LN-25 Contactor KITK625, K626, K627 Remote Control Cable Assembly K433 Power Source Remote BOXK432 Remote Control Cable Assembly K439 Remote Extension Cable AssemblyK444, K444-1 or K444-2 Remote Voltage Control KIT Power SourceCable Type Rating Electrode ConnectionDia. Hole Drive Roll & Guide Tube Wire Sizes Used Kit NoCircuit Protection and Automatic Shutdown MaintenanceRoutine Maintenance Adjusting Speed Sensor ModuleCalibration of LN-25 Wire Speed Dial HOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Problems Possible Symptoms CauseFeeding Problems Weld Problems Wiring Diagram Wiring Diagram LN-25 Physical Dimensions DimensionsLN-25 LN-25 Perschutz GroundFuera del área de trabajo Cuerpo Inflammable Votre corpsDesconectar el cable de ali No operar con panel abierto o Keep your head out of fumesGuards off Use ventilation or exhaust to