Lincoln Electric IM620-B manual Problems Possible Symptoms Cause, Recommended Course of Action

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E-2

TROUBLESHOOTING

E-2

 

 

 

 

PROBLEMS

POSSIBLE

 

(SYMPTOMS)

CAUSE

 

 

FEEDING PROBLEMS

No wire feed when gun trigger is

1.

Power source must be on

pulled

 

and open circuit

voltage

 

 

(OCV) present

at weld

 

 

terminals.

 

 

2.

LN-25 work clip may not be

 

 

connected.

 

 

3.

LN-25 polarity switch must

 

 

match electrode polarity.

 

4. Jumper plug on control or

 

 

option board may be loose

 

 

or missing.

 

 

5.

The power source O.C.V.

 

 

must be above 15 VDC. But

 

 

not more than 110 VDC.

 

6.

The gun trigger may be

 

 

faulty.- Replace gun.

Wire feeds for a short time but

1. The drive motor may be

stops feeding. When gun trigger

overloaded. Check the wire

is released and retriggered wire

feeding system. EX. Drive

feeding starts but stops again.

roll tension, reel brake and

 

gun cable liner.

Wire feeds OK, but stubs or

1.

If the power source is a

stops while welding.

 

constant current type

 

 

supply the arc voltage may

 

 

be “dipping” below 15 VDC

 

 

causing the LN-25 to stop

 

 

or hesitate.

 

2.

Connect a constant voltage

 

 

type power supply to the

 

 

LN-25.

 

3.

Make sure wire-feed mode

 

 

switch (S3) is in the proper

 

 

position.

RECOMMENDED COURSE OF ACTION

Contact your local

Lincoln Authorized

Field Service Facility

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local authorized field service facility for technical troubleshooting assistance before you proceed.

LN-25

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Contents LN-25 Portable CV/CC Semiautomatic Wire Feeder Safety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcPlease Examine Carton and Equipment For Damage Immediately Table of Contents Installation Safety Precautions Power Source ConnectionCV Adapter INVERTEC, CV300 and Other Newer Lincoln Power SourcesGUN Cable Connection to Feeder For GMA GUN and CablesElectrode Cable Connection Wire Feed Drive Roll and Guide Tube KitsWeld Cable Connection Work Cable ConnectionRecommended Processes and Equipment OperationGeneral Description Welding CapabilityWire Speed Dial and Range Switch Electrode Polarity SwitchWire Feed Mode Switch LN-25 Instruments and ControlsAWG GAS Post PRE-FLOW Timers OptionalWork Clip Lead Remote ARC Voltage Control OptionalMounting 22 to 30 LB READI-REELCOILS Sequence of OperationLoading Electrode Mounting 10 to 30 LB SpoolsLoading Wire Drive Idle Roll Pressure SettingPresetting Wire Feed Speed Setting Constant Wire Feed Speed CV ModeSetting ARC Sensing Wire Feed Speed VV CC Mode Making a Weld In/MinProcedure AT END of Coil WeldingAutomatic Protection Shutdown Overvoltage ShutdownMotor Overload Shutdown Accessories LN-25 Option ChartTable C.1 Accessories Optional Accessories K434-1 GAS Flow Timer KITK430-2 GAS Solenoid KIT K443-2 LN-25 Contactor KIT K461 Pulse Power Control CableRemote Output Control Options and Control Cable Assemblies K443-3 LN-25 Contactor KITK439 Remote Extension Cable Assembly K433 Power Source Remote BOXK432 Remote Control Cable Assembly K625, K626, K627 Remote Control Cable AssemblyType Rating Electrode Connection Power SourceCable K444, K444-1 or K444-2 Remote Voltage Control KITDrive Roll & Guide Tube Wire Sizes Used Kit No Dia. Hole Adjusting Speed Sensor Module Maintenance Routine Maintenance Circuit Protection and Automatic ShutdownCalibration of LN-25 Wire Speed Dial Troubleshooting HOW to USE Troubleshooting GuideProblems Possible Symptoms Cause Recommended Course of ActionFeeding Problems Weld Problems Wiring Diagram Wiring Diagram Dimensions LN-25 Physical DimensionsLN-25 LN-25 Inflammable Votre corps GroundFuera del área de trabajo Cuerpo PerschutzUse ventilation or exhaust to Keep your head out of fumesGuards off Desconectar el cable de ali No operar con panel abierto o