Select Suitable Location, Stacking | Lincoln Electric IM536-D

Lincoln Electric IM536-D Select Suitable Location, Stacking, Tilting, Work Clamp Installation

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	INSTALLATION		A-3
SELECT SUITABLE LOCATION		Work Clamp Installation

Locate the welder in a dry location where there is free circulation of clean air into the louvers in the back and out the front of the unit. A location that minimizes the amount of smoke and dirt drawn into the rear louvers reduces the chance of dirt accumulation that can block air passages and cause overheating.

STACKING

SP-125 Plus’ cannot be stacked.

TILTING

Each machine must be placed on a secure, level sur- face, either directly or on a recommended undercar- riage. The machine may topple over if this procedure is not followed.

Attach the work clamp per the following:

1.Unplug the machine or turn the power switch to the “OFF” position.

2.Insert the work cable terminal lug with the larger hole through the strain relief hole in the work clamp as shown in Figure A-3.

3.Fasten securely with the bolt and nut provided.

FIGURE A.3

Strain Relief Hole

Work Cable

Nut & Bolt

OUTPUT CONNECTIONS

Refer to Figure A.2.

1.Work Cable Access Hole.

2.Gun Cable and Control Lead Access Hole.

Work Clamp

Work Cable Installation

3.	Connector Block.	Refer to Figure A.2.
3.	Connector Block.
4.	Gun Trigger Lead Connectors.	1.	Open the wire feed section door on the right side of
5.	Positive (+) and negative (–) output terminals.		the SP-125 Plus.
5.	Positive (+) and negative (–) output terminals.
6.	Wire Feed Gearbox and Gun Connector Block	2.	Pass the end of the work cable that has the termi-
7.	Cable Clamp		nal lug with the smaller hole through the Work
7.	Cable Clamp

Cable Access Hole (1) in the case front.

8.Thumbscrew - Secures gun and cable assembly

9.Optional Spot/Stitch Timer Kit see Accessories.

FIGURE A.2

WELDING AMP RANGE

25-125

SP-125 Plus

SP-125 PLUS

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Contents

SP-125 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Vii Installation Electric Shock can kill Safety PrecautionsIdentify and Locate Components Stacking Work Clamp InstallationWork Cable Installation Select Suitable LocationGAS Connection GUN InstallationConnecting Gun Cable to the SP-125 Plus Input Connections Gas Solenoid Inlet Fitting Power Input CableRequirements For CSA Rated Output Code Requirements for Input ConnectionsRequirements For Rated Output Requirements For Maximum OutputWelding Sparks can cause fire or explosion Observe all safety information throughout this manualOperation Fumes and Gases can be dangerousWelding Capability Controls and SettingsDesign Features Advantages General DescriptionSequence of Operation Wire LoadingWelding Operations Wire Threading Friction Brake AdjustmentsMaking a Weld Shielding GasProcess Guidelines Changing Machine Over to Feed Other Wire SizesCleaning Tip And Nozzle Thermal Protection Wire Feed Overload ProtectionOverload Protection Output OverloadSELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitFor Gmaw MIG Process Gmaw MIG Welding ARCProcess Selection Butt Welds Common MetalsJoint Types and Positions For Fcaw Innershield ProcessFillet Welds Welding In The Vertical PositionPenetration Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down WeldingCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFigure B.24 To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories K1799-1 Argon-Mixed Gas Adjustable Regulator and Hose KitInnershield Fcaw Conversion Replacement PartsRoutine and Periodic MAINTE- Nance MaintenanceMaintenance Safety Precautions Items Requiring no MaintenanceContact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging Drive Roll Changing the Contact TIPLiner trim length for gun with red trigger Magnum 100L Changing LinerFigure D.3 SP-125 Plus GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Feeding Problems Welding Problems SP-125 Plus Wiring DiagramsSP-125 Plus SP-125 Plus $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung

Lincoln Electric IM536-D Select Suitable Location, Stacking, Tilting, Work Clamp Installation

INSTALLATION