Lincoln Electric IM536-D manual Feeding Problems

Page 43

 

TROUBLESHOOTING

 

E-3

 

 

 

 

Observe Safety Guidelines

detailed in the beginning of this manual.

TROUBLESHOOTING GUIDE

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

FEEDING PROBLEMS

 

No wire feed when gun trigger is

1.

If the wire drive motor is running

 

pulled. Fan runs, gas flows and

 

check to see if the correct wire

 

machine has correct open circuit

 

is in the machine.

 

voltage (28 vdc maximum) – weld

 

 

 

output.

2.

If the wire drive motor is running

 

 

 

make sure that the correct drive

 

 

 

rolls are installed in the

Contact your local Lincoln

 

 

machine.

Authorized Field Service Facility.

 

3.

Check for clogged cable liner or

 

 

 

feeding problems.

 

 

 

 

 

Wire feed speed motor runs very

1.

Make sure that the wire speed

 

fast. Weld output, gas flow and fan

 

control is not set at maximum.

 

operate normally.

 

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

(SYMPTOMS)

MISADJUSTMENT(S)

COURSE OF ACTION

 

 

 

 

 

 

GAS FLOW PROBLEMS

 

Low or no gas flow when gun

1.

Check gas supply, flow regulator

 

trigger is pulled. Wire feed, weld

 

and gas hoses.

 

output and fan operate normally.

 

 

Contact your local Lincoln

 

2.

Check gun connection to

Authorized Field Service Facility.

 

 

machine for obstruction or leaky

 

 

 

seals.

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to Perform the tests/repairs safely, contact your

LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

SP-125 PLUS

Image 43
Contents SP-125 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Vii Installation Identify and Locate Components Safety PrecautionsElectric Shock can kill Stacking Work Clamp InstallationWork Cable Installation Select Suitable LocationConnecting Gun Cable to the SP-125 Plus GUN InstallationGAS Connection Input Connections Gas Solenoid Inlet Fitting Power Input CableRequirements For CSA Rated Output Code Requirements for Input ConnectionsRequirements For Rated Output Requirements For Maximum OutputWelding Sparks can cause fire or explosion Observe all safety information throughout this manualOperation Fumes and Gases can be dangerousWelding Capability Controls and SettingsDesign Features Advantages General DescriptionWelding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake AdjustmentsMaking a Weld Shielding GasCleaning Tip And Nozzle Changing Machine Over to Feed Other Wire SizesProcess Guidelines Thermal Protection Wire Feed Overload ProtectionOverload Protection Output OverloadSELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitProcess Selection Gmaw MIG Welding ARCFor Gmaw MIG Process Butt Welds Common MetalsJoint Types and Positions For Fcaw Innershield ProcessPenetration Welding In The Vertical PositionFillet Welds Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down WeldingCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFigure B.24 To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories K1799-1 Argon-Mixed Gas Adjustable Regulator and Hose KitInnershield Fcaw Conversion Replacement PartsRoutine and Periodic MAINTE- Nance MaintenanceMaintenance Safety Precautions Items Requiring no MaintenanceContact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging Drive Roll Changing the Contact TIPLiner trim length for gun with red trigger Magnum 100L Changing LinerFigure D.3 SP-125 Plus GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingProblems Possible Areas Symptoms Misadjustments Troubleshooting GuideRecommended Course of Action Feeding Problems Welding Problems SP-125 Plus Wiring DiagramsSP-125 Plus SP-125 Plus $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung