Lincoln Electric IM536-D manual Installation

Page 9

 

 

 

INSTALLATION

 

 

A-1

 

 

TECHNICAL SPECIFICATIONS – SP-125 Plus

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INPUT – SINGLE PHASE ONLY

 

 

 

 

 

Standard Voltage/Frequency

Input Current

 

 

 

 

 

115V/60Hz

20 Amps - Rated Output

 

 

115V/60Hz

25 Amps - Maximum Output

 

 

115V/60Hz

15 Amps - CSA Rated output

 

 

 

 

 

 

 

 

 

 

 

 

 

RATED OUTPUT

 

 

 

 

 

 

Duty Cycle

Amps

 

Volts at Rated Amperes

 

 

20% Duty Cycle – Rated DC Output

90

 

18

 

 

 

20% Duty Cycle - CSA Rated Output

63

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT

 

 

 

 

 

 

Welding Current Range (Continuous)

Maximum Open Circuit Voltage

 

Auxiliary Power

 

 

Rated DC Output: 0 - 90 amps

28

 

 

N/A

 

 

CSA Rated DC Output: 0 - 63 amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Useable Amperage Range

25 – 125 Amps

RECOMMENDED INPUT CABLE AND FUSE SIZES

 

 

 

 

 

 

 

 

Fuse or

 

 

 

Output Mode

Input Voltage

Breaker Size

Input Amps

Extension Cord

 

 

 

 

 

 

 

RATED

115V/60Hz

20 Amp

20

Three Conductor

 

 

 

 

 

#14 AWG

 

 

 

 

 

(2.1 mm2) or Larger

 

 

 

 

 

for up to

 

 

 

 

 

MAXIMUM

115V/60Hz

25 Amp

25

25 feet (7.6m)

 

 

 

 

 

Three Conductor

 

 

 

 

 

#12 AWG

 

 

 

 

 

CSA

115V/60Hz

15 Amp

15

(3.3 mm2) or Larger

 

 

 

 

 

for up to

 

 

 

 

 

50 feet (15.2 m)

 

 

 

 

 

 

 

PHYSICAL DIMENSIONS

Height

Width

Depth

Weight

12.0 in

9.75 in

16.5 in

54 Ibs

305 mm

248 mm

419 mm

24.3 kg

 

 

 

 

.

SP-125 PLUS

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Contents SP-125 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Vii Installation Safety Precautions Identify and Locate ComponentsElectric Shock can kill Work Cable Installation Work Clamp InstallationSelect Suitable Location StackingGUN Installation Connecting Gun Cable to the SP-125 PlusGAS Connection Input Connections Gas Solenoid Inlet Fitting Power Input CableRequirements For Rated Output Code Requirements for Input ConnectionsRequirements For Maximum Output Requirements For CSA Rated OutputOperation Observe all safety information throughout this manualFumes and Gases can be dangerous Welding Sparks can cause fire or explosionDesign Features Advantages Controls and SettingsGeneral Description Welding CapabilityWire Loading Welding OperationsSequence of Operation Wire Threading Friction Brake AdjustmentsMaking a Weld Shielding GasChanging Machine Over to Feed Other Wire Sizes Cleaning Tip And NozzleProcess Guidelines Overload Protection Wire Feed Overload ProtectionOutput Overload Thermal ProtectionLearning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionFor Gmaw MIG Process Joint Types and Positions Common MetalsFor Fcaw Innershield Process Butt WeldsWelding In The Vertical Position PenetrationFillet Welds Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFigure B.24 To Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Optional Accessories AccessoriesK1799-1 Argon-Mixed Gas Adjustable Regulator and Hose Kit K586-1 Deluxe Adjustable Gas Regulator Hose KitInnershield Fcaw Conversion Replacement PartsMaintenance Safety Precautions MaintenanceItems Requiring no Maintenance Routine and Periodic MAINTE- NanceConfiguration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging Drive Roll Changing the Contact TIPLiner trim length for gun with red trigger Magnum 100L Changing LinerFigure D.3 SP-125 Plus GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Guide Problems Possible Areas Symptoms MisadjustmentsRecommended Course of Action Feeding Problems Welding Problems SP-125 Plus Wiring DiagramsSP-125 Plus SP-125 Plus New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? $700.00Precaucion Warnung
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