Lincoln Electric IM536-D manual Overload Protection, Output Overload, Thermal Protection

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OPERATION

 

B-7

 

 

 

 

OVERLOAD PROTECTION

Output Overload

The SP-125 Plus is equipped with a circuit breaker which protects the machine from potential damage from excessive output current. The circuit breaker but- ton will extend out when tripped. The circuit breaker must be manually reset.

Thermal Protection

The SP-125 Plus duty cycle is exceeded a thermostat will shut off the output until the machine cools to a nor- mal operating temperature. This is an automatic func- tion and is self resetting.

Wire Feed Overload Protection

If the SP-125 Plus has an automatic electronic protec- tion circuit to protect the wire feed motor. If excessive motor overload occurs (due to excessive feeding force, jammed drive rolls, or shorted motor leads) the circuit will shut down the wire feed motor and the welding power output.

The wire feed shut-down circuit will reset automatically when the gun trigger is released. However shut-down will reoccur if the overload situation is not corrected.

SP-125 PLUS

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Contents SP-125 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Vii Installation Safety Precautions Identify and Locate ComponentsElectric Shock can kill Work Cable Installation Work Clamp InstallationSelect Suitable Location StackingGUN Installation Connecting Gun Cable to the SP-125 PlusGAS Connection Input Connections Gas Solenoid Inlet Fitting Power Input CableRequirements For Rated Output Code Requirements for Input ConnectionsRequirements For Maximum Output Requirements For CSA Rated OutputOperation Observe all safety information throughout this manualFumes and Gases can be dangerous Welding Sparks can cause fire or explosionDesign Features Advantages Controls and SettingsGeneral Description Welding CapabilityWire Loading Welding OperationsSequence of Operation Wire Threading Friction Brake AdjustmentsMaking a Weld Shielding GasChanging Machine Over to Feed Other Wire Sizes Cleaning Tip And NozzleProcess Guidelines Overload Protection Wire Feed Overload ProtectionOutput Overload Thermal ProtectionLearning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCGmaw MIG Welding ARC Process SelectionFor Gmaw MIG Process Joint Types and Positions Common MetalsFor Fcaw Innershield Process Butt WeldsWelding In The Vertical Position PenetrationFillet Welds Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFigure B.24 To Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Optional Accessories AccessoriesK1799-1 Argon-Mixed Gas Adjustable Regulator and Hose Kit K586-1 Deluxe Adjustable Gas Regulator Hose KitInnershield Fcaw Conversion Replacement PartsMaintenance Safety Precautions MaintenanceItems Requiring no Maintenance Routine and Periodic MAINTE- NanceConfiguration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging Drive Roll Changing the Contact TIPLiner trim length for gun with red trigger Magnum 100L Changing LinerFigure D.3 SP-125 Plus GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingTroubleshooting Guide Problems Possible Areas Symptoms MisadjustmentsRecommended Course of Action Feeding Problems Welding Problems SP-125 Plus Wiring DiagramsSP-125 Plus SP-125 Plus New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? $700.00Precaucion Warnung