Lincoln Electric IM536-D manual Optional Accessories

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ACCESSORIES

 

 

 

 

 

OPTIONAL ACCESSORIES

1.K520 Utility Cart — Designed to transport the Lincoln family of small welders. Has provisions for mounting a single gas cylinder. Has front casters and large rear wheels. Handle height is easily adjustable. Bottom tray provided for tools and accessories. Easy assembly required; takes less than 15 minutes.

2.K1800-1 CO2 Adjustable Regulator and Hose Kit — Includes an adjustable pressure flow regulator for

use on CO2 cylinders.

Weld shielding gas may be obtained from a weld- ing supply distributor.

Also included is a gas hose which connects to the rear of the welder.

See “Gas Connection” in Installation section for installation instructions.

3.K1799-1 Argon-Mixed Gas Adjustable Regulator and Hose Kit (1)

Includes an adjustable pressure and flow regulator for use on argon-mixed gas cylinders. Also includ- ed is a gas hose which connects to the rear of the welder.

4. K586-1 Deluxe Adjustable Gas Regulator &

Hose Kit

Accommodates CO2 or mixed Gas Cylinders.

5.K663-2 Aluminum Welding Kit — This kit required for welding with .035 Aluminum wire. Included with this kit are a drive roll, liner and con- tact tip. It is important when changing between welding with steel wire and aluminum to exchange these components due to the lubri- cant applied to steel wire. Failure to do so may result in contaminated welds when welding alu- minum.

See Maintenance section for instructions on installing drive roll, cable liner, contact tip and their proper configuration.

(1)This regulator comes standard with a 4.5 foot hose with the SP125+.

SP-125 PLUS

6.KP666-035C Knurled Drive Roll (optional) — Reversible Drive Roll with double knurled grooves for .035 (0.9 mm) cored electrode.

7.K695-2 Spot / Stitch Timer Kit — Includes spot timer to control the spot welding arc time, and a stitch timer to control the on/off cycle time of the arc to prevent burnthrough on thin gauge metals. Also includes spot welding nozzle.

The Spot/Stitch Timer Kit installs inside the wire feed compartment, replacing the blank panel locat- ed below the gun trigger lead connectors, per the installation instructions included with the kit.

8.K697-1 Power Cord Extension — Extension 115V power cord (20’/6.1m) allows extra convenience when work is located some distance away from power receptacle.

9.K549-1 .035 (0.9 mm) Innershield Welding Kit Includes a contact tip, a gasless nozzle and a cable liner to permit the Magnum™ 100L gun and cable to use .035” (0.9 mm) diameter flux-cored elec- trode. Also included is a spool of .035 (0.9 mm) Innershield NR-211-MP.

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Contents
SP-125 Plus Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Vii Installation Identify and Locate Components Safety PrecautionsElectric Shock can kill Select Suitable Location Work Clamp InstallationWork Cable Installation StackingConnecting Gun Cable to the SP-125 Plus GUN InstallationGAS Connection Gas Solenoid Inlet Fitting Power Input Cable Input ConnectionsRequirements For Maximum Output Code Requirements for Input ConnectionsRequirements For Rated Output Requirements For CSA Rated OutputFumes and Gases can be dangerous Observe all safety information throughout this manualOperation Welding Sparks can cause fire or explosionGeneral Description Controls and SettingsDesign Features Advantages Welding CapabilityWelding Operations Wire LoadingSequence of Operation Friction Brake Adjustments Wire ThreadingShielding Gas Making a WeldCleaning Tip And Nozzle Changing Machine Over to Feed Other Wire SizesProcess Guidelines Output Overload Wire Feed Overload ProtectionOverload Protection Thermal ProtectionARC-WELDING Circuit Learning to WeldLearning to Weld SELF-SHIELDED Fcaw Welding ARCProcess Selection Gmaw MIG Welding ARCFor Gmaw MIG Process For Fcaw Innershield Process Common MetalsJoint Types and Positions Butt WeldsPenetration Welding In The Vertical PositionFillet Welds Vertical-down Welding Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFigure B.24 To Correct Poor Penetration in order of impor- tance Troubleshooting Welds To Eliminate a Ropy Convex Bead in order of importance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart K1799-1 Argon-Mixed Gas Adjustable Regulator and Hose Kit AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas Regulator Hose KitReplacement Parts Innershield Fcaw ConversionItems Requiring no Maintenance MaintenanceMaintenance Safety Precautions Routine and Periodic MAINTE- NanceFor Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollChanging the Contact TIP Changing Drive RollChanging Liner Liner trim length for gun with red trigger Magnum 100LGUN Handle Parts Figure D.3 SP-125 PlusTroubleshooting HOW to USE Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Troubleshooting GuideRecommended Course of Action Feeding Problems Welding Problems Wiring Diagrams SP-125 PlusSP-125 Plus SP-125 Plus Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Warnung
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