Lincoln Electric IM536-D manual Table of Contents

Page 7

	Page

Installation	Section A
Technical Specifications	A-1
Identify and Locate Components	A-2
Select Suitable Location	A-3
Output Connections	A-3
Input Connections	A-5
Code Requirements	A-6

Operation	Section B
Safety Precautions	B-1
General Description	B-2
Design Features and Advantages	B-2
Welding Capability	B-2
Limitations	B-2
Controls and Settings	B-2
Welding Operations	B-3
Overload Protection	B-7
Learning to Weld	B-8
Application Chart	B-19

Accessories	Section C
Accessories	C-1
Replacement Parts	C-2

Maintenance	Section D
Safety Precautions	D-1
Items Requiring No Maintenance	D-1
Routine and Periodic Maintenance	D-1
Gun and Cable Maintenance	D-2
Configuration of Components in Wire Feeding System	D-2
Component Replacement Procedures	D-3

Troubleshooting	Section E
Safety Precautions	E-1
How To Use Troubleshooting Guide	E-1
Troubleshooting Guide	E-2

Wiring Diagrams	Section F
SP-125 Plus Wiring Diagram	F-1

Parts Lists	P263 Series & P202-E

SP-125 PLUS

Image 7

Contents SP-125 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Vii Installation Identify and Locate Components Safety PrecautionsElectric Shock can kill Stacking Work Clamp InstallationWork Cable Installation Select Suitable LocationConnecting Gun Cable to the SP-125 Plus GUN InstallationGAS Connection Input Connections Gas Solenoid Inlet Fitting Power Input CableRequirements For CSA Rated Output Code Requirements for Input ConnectionsRequirements For Rated Output Requirements For Maximum OutputWelding Sparks can cause fire or explosion Observe all safety information throughout this manualOperation Fumes and Gases can be dangerousWelding Capability Controls and SettingsDesign Features Advantages General DescriptionWelding Operations Wire LoadingSequence of Operation Wire Threading Friction Brake AdjustmentsMaking a Weld Shielding GasCleaning Tip And Nozzle Changing Machine Over to Feed Other Wire SizesProcess Guidelines Thermal Protection Wire Feed Overload ProtectionOverload Protection Output OverloadSELF-SHIELDED Fcaw Welding ARC Learning to WeldLearning to Weld ARC-WELDING CircuitProcess Selection Gmaw MIG Welding ARCFor Gmaw MIG Process Butt Welds Common MetalsJoint Types and Positions For Fcaw Innershield ProcessPenetration Welding In The Vertical PositionFillet Welds Correct Welding Position Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Vertical-down WeldingCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFigure B.24 To Eliminate Stubbing* in order of importance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Correct Poor Penetration in order of impor- tanceProper Gun Handling Application Chart K586-1 Deluxe Adjustable Gas Regulator Hose Kit AccessoriesOptional Accessories K1799-1 Argon-Mixed Gas Adjustable Regulator and Hose KitInnershield Fcaw Conversion Replacement PartsRoutine and Periodic MAINTE- Nance MaintenanceMaintenance Safety Precautions Items Requiring no MaintenanceContact Tip Cable Liner Drive Roll GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System For Magnum 100L GUNChanging Drive Roll Changing the Contact TIPLiner trim length for gun with red trigger Magnum 100L Changing LinerFigure D.3 SP-125 Plus GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingProblems Possible Areas Symptoms Misadjustments Troubleshooting GuideRecommended Course of Action Feeding Problems Welding Problems SP-125 Plus Wiring DiagramsSP-125 Plus SP-125 Plus $700.00 How To Read Shop DrawingsNew Lessons in Arc Welding Need Welding Training?Precaucion Warnung

TABLE OF CONTENTS