Lincoln Electric IM536-D Code Requirements for Input Connections, Requirements For Rated Output

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A-6		INSTALLATION

CODE REQUIREMENTS FOR INPUT CONNECTIONS

WARNING

This welding machine must be connected to power source in accordance with applicable elec- trical codes.

The United States National Electrical Code (Article 630-B, 1990 Edition) provides standards for amperage handling capability of supply conductors based on duty cycle of the welding source.

If there is any question about the installation meeting applicable electrical code requirements, consult a qualified electrician.

Requirements For Rated Output

A power cord with a 15 amp, 125 volt, three prong plug (NEMA Type 5-15P) is factory installed on the SP-125 Plus. Connect this plug to a mating grounded receptacle which is connected to a 20 amp branch cir- cuit with a nominal voltage rating of 115 to 125 volts, 60 Hertz, AC only.

The rated output with this installation is 90 amps, 18 Volts, 20% duty cycle (2 minutes of every 10 minutes used for welding).

CAUTION

Do not connect the SP-125 Plus to an input power supply with a rated voltage that is greater than 125 volts.

Do not remove the power cord ground prong.

Requirements For Maximum Output

In order to utilize the maximum output capability of the machine, a branch circuit capable of 25 amps at 115 to 125 volts, 60 Hertz is required. This generally applies when welding steel that is equal to or greater than 12 gauge, 0.105” (2.5 mm) in thickness.

Requirements For CSA Rated Output

A line cord with a 15 amp, 125 volt, three-prong plug (NEMA Type 5-15P) is factory installed. Connect this plug to a mating grounded receptacle which is con- nected to a 15 amp branch circuit with a nominal volt- age rating of 115 volts to 125 volts, 60 hertz, AC only.

With this installation, the SP-125 Plus can be used at an output of 63 amps, 20 volts, 20% duty cycle.

SP-125 PLUS

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Contents SP-125 Plus Safety California Proposition 65 WarningsElectric Shock can kill Welding Sparks can cause fire or explosion IiiPrécautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Please Examine Carton and Equipment For Damage ImmediatelyTable of Contents Vii Installation Electric Shock can kill Safety PrecautionsIdentify and Locate Components Select Suitable Location Work Clamp InstallationWork Cable Installation StackingGAS Connection GUN InstallationConnecting Gun Cable to the SP-125 Plus Gas Solenoid Inlet Fitting Power Input Cable Input ConnectionsRequirements For Maximum Output Code Requirements for Input ConnectionsRequirements For Rated Output Requirements For CSA Rated OutputFumes and Gases can be dangerous Observe all safety information throughout this manualOperation Welding Sparks can cause fire or explosionGeneral Description Controls and SettingsDesign Features Advantages Welding CapabilitySequence of Operation Wire LoadingWelding Operations Friction Brake Adjustments Wire ThreadingShielding Gas Making a WeldProcess Guidelines Changing Machine Over to Feed Other Wire SizesCleaning Tip And Nozzle Output Overload Wire Feed Overload ProtectionOverload Protection Thermal ProtectionARC-WELDING Circuit Learning to WeldLearning to Weld SELF-SHIELDED Fcaw Welding ARCFor Gmaw MIG Process Gmaw MIG Welding ARCProcess Selection For Fcaw Innershield Process Common MetalsJoint Types and Positions Butt WeldsFillet Welds Welding In The Vertical PositionPenetration Vertical-down Welding Machine SET UP for the SELF-SHIELDED Fcaw ProcessWelding Techniques for the SELF- Shielded Fcaw Process Correct Welding PositionCorrect Electrical Stickout ESO Correct Welding SpeedHelpful Hints PracticeMachine SET UP for the Gmaw MIG Process Welding Techniques for the Gmaw MIG ProcessFigure B.24 To Correct Poor Penetration in order of impor- tance Troubleshooting WeldsTo Eliminate a Ropy Convex Bead in order of importance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart K1799-1 Argon-Mixed Gas Adjustable Regulator and Hose Kit AccessoriesOptional Accessories K586-1 Deluxe Adjustable Gas Regulator Hose KitReplacement Parts Innershield Fcaw ConversionItems Requiring no Maintenance MaintenanceMaintenance Safety Precautions Routine and Periodic MAINTE- NanceFor Magnum 100L GUN GUN and Cable MaintenanceConfiguration of Components in Wire Feeding System Contact Tip Cable Liner Drive RollChanging the Contact TIP Changing Drive RollChanging Liner Liner trim length for gun with red trigger Magnum 100LGUN Handle Parts Figure D.3 SP-125 PlusTroubleshooting HOW to USE Troubleshooting GuideRecommended Course of Action Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Feeding Problems Welding Problems Wiring Diagrams SP-125 PlusSP-125 Plus SP-125 Plus Need Welding Training? How To Read Shop DrawingsNew Lessons in Arc Welding $700.00Precaucion Warnung