Lincoln Electric IM536-D manual HOW to USE Troubleshooting Guide

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TROUBLESHOOTING

 

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HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this

manual.

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This Troubleshooting Guide is provided to help you locate and remedy possible machine problems. Simply follow the three- step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM). Look under the column labeled “PROBLEM (SYMPTOMS)”. This column describes pos- sible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Symptoms are grouped into the following categories: Output Problems; Feeding Problems; Gas Flow Problems; and Welding Problems.

Step 2. PERFORM EXTERNAL TESTS. The second column labeled “POSSIBLE AREAS OF MISADJUSTMENT(S)” lists the obvious external possibilities that may con- tribute to the machine symptom. Perform these tests/checks in the order listed. In general, these tests can be conducted with- out removing the case wrap-around cover.

Step 3. PERFORM COMPONENT TESTS. If you have exhausted all of the recom- mended tests in Step 2, consult your local Authorized Field Service facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to Perform the tests/repairs safely, contact your LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVICE FACILITY for assistance before you proceed.

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CAUTION

If machine case sides and top are removed, the case front must be supported.

Failure to do this could result in mechanical or electrical damage to the SP-125 Plus.

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SP-125 PLUS

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Contents SP-125 Plus California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding Sparks can cause fire or explosionSûreté Pour Soudage a L’Arc Précautions DE SûretéPlease Examine Carton and Equipment For Damage Immediately Thank YouTable of Contents Vii Installation Electric Shock can kill Safety PrecautionsIdentify and Locate Components Work Cable Installation Work Clamp InstallationSelect Suitable Location StackingGAS Connection GUN InstallationConnecting Gun Cable to the SP-125 Plus Input Connections Gas Solenoid Inlet Fitting Power Input CableRequirements For Rated Output Code Requirements for Input ConnectionsRequirements For Maximum Output Requirements For CSA Rated OutputOperation Observe all safety information throughout this manualFumes and Gases can be dangerous Welding Sparks can cause fire or explosionDesign Features Advantages Controls and SettingsGeneral Description Welding CapabilitySequence of Operation Wire LoadingWelding Operations Wire Threading Friction Brake AdjustmentsMaking a Weld Shielding GasProcess Guidelines Changing Machine Over to Feed Other Wire SizesCleaning Tip And Nozzle Overload Protection Wire Feed Overload ProtectionOutput Overload Thermal ProtectionLearning to Weld Learning to WeldARC-WELDING Circuit SELF-SHIELDED Fcaw Welding ARCFor Gmaw MIG Process Gmaw MIG Welding ARCProcess Selection Joint Types and Positions Common MetalsFor Fcaw Innershield Process Butt WeldsFillet Welds Welding In The Vertical PositionPenetration Welding Techniques for the SELF- Shielded Fcaw Process Machine SET UP for the SELF-SHIELDED Fcaw ProcessVertical-down Welding Correct Welding PositionCorrect Welding Speed Correct Electrical Stickout ESOPractice Helpful HintsWelding Techniques for the Gmaw MIG Process Machine SET UP for the Gmaw MIG ProcessFigure B.24 To Eliminate a Ropy Convex Bead in order of importance Troubleshooting WeldsTo Correct Poor Penetration in order of impor- tance To Eliminate Stubbing* in order of importanceProper Gun Handling Application Chart Optional Accessories AccessoriesK1799-1 Argon-Mixed Gas Adjustable Regulator and Hose Kit K586-1 Deluxe Adjustable Gas Regulator Hose KitInnershield Fcaw Conversion Replacement PartsMaintenance Safety Precautions MaintenanceItems Requiring no Maintenance Routine and Periodic MAINTE- NanceConfiguration of Components in Wire Feeding System GUN and Cable MaintenanceFor Magnum 100L GUN Contact Tip Cable Liner Drive RollChanging Drive Roll Changing the Contact TIPLiner trim length for gun with red trigger Magnum 100L Changing LinerFigure D.3 SP-125 Plus GUN Handle PartsHOW to USE Troubleshooting Guide TroubleshootingRecommended Course of Action Troubleshooting GuideProblems Possible Areas Symptoms Misadjustments Feeding Problems Welding Problems SP-125 Plus Wiring DiagramsSP-125 Plus SP-125 Plus New Lessons in Arc Welding How To Read Shop DrawingsNeed Welding Training? $700.00Precaucion Warnung