Lincoln Electric IM10024 manual Table of Contents

Page 7

vi

TABLE OF CONTENTS

Page

vi

Product Description

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A-1

Installation

... Section A

Recommended Processes

 

 

 

 

 

A-1

Process Limitations

 

 

 

 

 

A-1

Equipment Limitations

 

 

 

 

 

A-1

Common Equipment

 

 

 

 

 

A-1

General Information

 

 

 

 

 

A-2

Design Features

 

 

 

 

 

A-2

Location of Components

 

 

 

 

 

A-2

Specifications

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A-3

Safety Precautions

 

 

 

 

 

A-4

Non-Safety Standard Equipment

 

 

 

 

A-4

Input and Ground Connections

 

 

 

 

A-4

Location and Mounting

 

 

 

 

 

A-4

High Frequency Protection

 

 

 

 

A-4

Power Wave®

AC/DC1000 SD Systems Connections

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A-5

Mounting Dimensions

 

 

 

 

 

A-5

Connection Diagram

 

 

 

 

 

A-5

Changing Wire Drive Configuration

 

 

 

 

A-6

Wire Feed Mechanism

 

 

 

 

 

A-7

Gear Ratio Conversion Kits

 

 

 

 

 

A-7

Electrode Connectios

 

 

 

 

 

A-8

Remote Sense Lead Specifications

 

 

 

 

A-8

TC-3 Travel Carriage

 

 

 

 

 

A-9

Installation

 

 

 

 

 

A-10 thru A12

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Routine operation

 

 

 

 

 

B-1

Opera ion

 

 

 

 

 

 

Section B

Starting Techniques

 

 

 

 

 

B-1

Head Positioning

 

 

 

 

 

B-2

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Options and Accessories Website

 

 

 

 

C-1

Accessory

 

 

 

 

 

 

Section C

Motor Conversion Kit For (142:1 NA Style Wire Drives)

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C-1

Sub-Arc Contact Assemblies

 

 

 

 

C2 thru C-8

Vertical Head Adjuster

 

 

 

 

 

C-9

Horizontal Head Adjuster

 

 

 

 

C-10

K129 Tiny TwinArc Kit

 

 

 

 

 

C-11

K225 Sub-Arc TwinArc Kit

 

 

 

 

C-13

K281 Solid Wire Straightener for TwinArc

 

 

 

C-15

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Safety Precautions

 

 

 

 

 

D-1

Maintenance

 

 

 

 

 

 

Section D

Routine and Periodic Engine Maintenance

 

 

 

D-1

Calibration Specification

 

 

 

 

D-1

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Safety Precautions

 

 

 

 

 

E-1

Troubleshooting

 

 

 

 

 

 

Section E

How to Use Troubleshooting Guide

 

 

 

 

E-1

Troubleshooting Guide

 

 

 

 

E-2

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Wiring Diagrams and Dimension Print

 

 

 

 

Section F

Parts List

 

 

 

 

 

 

P-623

Image 7
Contents MAXsa 22 & 29 Wire Drives California Proposition 65 Warnings SafetyElectric Shock can kill Iii Welding and Cutting Sparks can Cause fire or explosionLES Machines À Souder À Thank You Table of Contents 1PRODUCT DESCRIPTIONA-1 MAXsa 22 & 29 Wire DrivesGeneral Information DESIGNClosed-loopFEATURESspeedcontrol- .MAXsaFigure A.2 Location of MAXsa 29 Components InstallationWidth Depth SpecificationsLocation and Mounting NON-STANDARD Safety InformationHigh Frequency Protection System Connections Mounting DimensionsFigure A.3 ConfigurationGear Ratio Conversion Kits See Wire Feed MechanismTable A.1 Drive Roll Kits Electrode Connections Remote Sense Lead SpecificationsTable A.1 Output Cable Guidelines K325HC5-StoStandard70/min 127mm- 9521 toratio1.88M/mim K325 TC-3 Travel CarriageFigure A.6 Wire Drive Mounting InstallationFigure A.10 Inclined Operation Inclined Operation of TC-3Carriage Bearing Tracking Drive Gear TrackingStarting Techniques Head Position AdjustmentsMaxsa 22 & 29 Wire Drives OperationFigure B.1 Feed Head Adjustment Follow these steps AccessoriesSearch Connect the lug on the electrode cables from Model K226-T K226 Contact AssemblyLong Stickout Extension Current RatingsK148 Nozzle Installation Loading of WireOperation K285 Concentric Flux Cone K285 Installation to the K148Figure C.10 K285/K149 K285 installation with the K129 K285 Installation with K149K285 in Deep Narrow Gap Applications K285 Used in Horizontal Fillet ApplicationsWith K148 or K148/K149 combination After With the K129 Tiny Twin-Arc No zle AfterAdjustment and Locking K29 Vertical Head AdjusterInstallation See Figure C.14 K96 Horizontal Head AdjusterK129 Tiny Twinarc KIT For .045 through 5/641.0-2.0mm WiresFigure C.17 Nozzle InstallationFigure C.18 K225 Twinarc Components K225 Submerged ARC Twinarc KITFigure C.20 Nozzle Installation See Figure C.18Wire Loading and Adjustment K281 Solid Wire Straightener forTiny Twinarc Electric Shock can kill MaintenanceSense Lead Fuse HOW to USE Troubleshooting Guide TroubleshootingOutput Problems Diagrams L13370 Dimension PrintPrecaucion Warnung