Lincoln Electric IM10024 manual Figure C.17, Nozzle Installation

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C-12

ACCESSORIES

C-12

 

 

 

B.1For. Remove3/32 (2the.4mm)itemsWirelisted in Step plus:

• The drive roll key “A”

• The drive roll spacer

The set screw that holds the drive roll spacer NOTE: in place is accessible once the idle roll assem-

bly is removed.

2. Oil or grease the O.D. of the new shorter drive roll spacer (E) and place it on the output shaft. Push it back as far as it will go and tighten the set screw.

3. Place the new longer key (F) in the keyway.

4. Place the outer, center and second outer drive rolls (A) on the shaft. Replace the clamping washer and the locking nut and tighten securely.

FIGURE C.17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Key

 

 

Outer Drive Rolls

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drive Roll

 

 

Clamping

 

Locking

 

Center

 

 

Output

 

 

Nut

Spacer

 

Washer

 

Drive Roll

 

 

 

Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See Figure C.17.

C. Nozzle Installation

1. install the new idle roll arm (C) using the pin and set screw from the original assembly. .

2. Replace the tension spring and screw and adjust the tension screw to the .045-3/32 line on the indicator plate.

3. Insert one of the guide tubes (B) in the top of the faceplate. Line up the holes in the guide tube with the grooves in the drive rolls to insure proper wire feed

If using the K281 Twinarc Wire straightener, NOTE: follow the supplied instructions and skip to

Step 5.

4. Put the dual ingoing wire guide (D) over the ingo- ing guide tube and lock it down with the two “L” shaped clamps from the wire straightener.

5. Insert the two long insulated wire guides (2) into the Twinarc nozzle (1) making sure that they are seated in the holes in the mounting block (7). Place the contact tip (4) or tip holder (5) into the end of the nozzle making sure the tubes fit into the holes. Lock it securely in place with the lock- ing collar (3). See Figure C.16.

For applications that require staggered or NOTE: cross seam wire placement rather than in-line, the contact tip or tip holder may be rotated. Re-adjust the head position to maintain the

proper wire-to-work angle.

For overlay applications a special “side by side” tip holder (part# S17728) that accepts standard contact tips is available.

6. Place the other guide tube (B) into the outgoing side of the faceplate. Place the nozzle over the guide tube and lock it in place with the two sock- et head screws

7. Bolt the electrode cable(s) of the proper size and number, to the connection tab (6) using the hard- ware provided. If using multiple cables, use both sides of the tab.

E. Maintenance

Replace the Contact Tip(s) when they no longer pro- vide accurate wire placement or good electrical con- tact. Before installing the new contact tip or tip holder:

1. Make sure that the threads and bottom surface of the nozzle are clean and bright. These are cur- rent carrying surfaces and must be clean.

2. Check that the locking collar is free of foriegn material. A coating of locally available “anti- seize” compound or graphite grease will help insure longer thread life.

3. Before replacing the contact tip or tip holder: a. Inch the wire past the end of the nozzle.

b. Slide the long wire guides on to the wire making sure they are properly seated in the mounting block (see Figure C.16).

c. Slide the new contact tip or tip holder over the wires again making sure that thewire guides are properly seated

d. Replace the locking collar and tighten securely

MAXsa™ 22 & 29 WIRE DRIVES

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Contents MAXsa 22 & 29 Wire Drives Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion IiiLES Machines À Souder À Thank You Table of Contents MAXsa 22 & 29 Wire Drives 1PRODUCT DESCRIPTIONA-1DESIGNClosed-loopFEATURESspeedcontrol- .MAXsa General InformationInstallation Figure A.2 Location of MAXsa 29 ComponentsSpecifications Width DepthLocation and Mounting NON-STANDARD Safety InformationHigh Frequency Protection Mounting Dimensions System ConnectionsConfiguration Figure A.3Gear Ratio Conversion Kits See Wire Feed MechanismTable A.1 Drive Roll Kits Electrode Connections Remote Sense Lead SpecificationsTable A.1 Output Cable Guidelines K325 TC-3 Travel Carriage K325HC5-StoStandard70/min 127mm- 9521 toratio1.88M/mimInstallation Figure A.6 Wire Drive MountingInclined Operation of TC-3 Figure A.10 Inclined OperationDrive Gear Tracking Carriage Bearing TrackingOperation Head Position AdjustmentsMaxsa 22 & 29 Wire Drives Starting TechniquesFigure B.1 Feed Head Adjustment Follow these steps AccessoriesSearch Connect the lug on the electrode cables from K226 Contact Assembly Model K226-TCurrent Ratings Long Stickout ExtensionK148 Nozzle Installation Loading of WireOperation K285 Installation to the K148 K285 Concentric Flux ConeK285 Installation with K149 Figure C.10 K285/K149 K285 installation with the K129With the K129 Tiny Twin-Arc No zle After K285 Used in Horizontal Fillet ApplicationsWith K148 or K148/K149 combination After K285 in Deep Narrow Gap ApplicationsK29 Vertical Head Adjuster Adjustment and LockingK96 Horizontal Head Adjuster Installation See Figure C.14For .045 through 5/641.0-2.0mm Wires K129 Tiny Twinarc KITNozzle Installation Figure C.17K225 Submerged ARC Twinarc KIT Figure C.18 K225 Twinarc ComponentsNozzle Installation See Figure C.18 Figure C.20Wire Loading and Adjustment K281 Solid Wire Straightener forTiny Twinarc Electric Shock can kill MaintenanceSense Lead Fuse Troubleshooting HOW to USE Troubleshooting GuideOutput Problems Diagrams Dimension Print L13370Precaucion Warnung