Friedrich WS10B10 service manual 410A Sealed System Repair Considerations

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R-410A SEALED SYSTEM REPAIR CONSIDERATIONS

WARNING

Refrigeration system under high pressure

Do not puncture, heat, expose to flame or incinerate.

Only certified refrigeration technicians should service this equipment.

R410A systems operate at higher pressures than R22 equipment. Appropriate safe service and handling practicces must be used.

Only use gauge sets designed for use with R410A. Do not use standard R22 gauge sets.

The following is a list of important considerations when working with R-410A equipment

R-410A pressure is approximately 60% higher than R-22 pressure.

R-410A cylinders must not be allowed to exceed 125 F, they may leak or rupture.

R-410A must never be pressurized with a mixture of air, it may become flammable.

Servicing equipment and components must be specifically designed for use with R-410A and dedicated to prevent contamination.

Manifold sets must be equipped with gauges capable of reading 750 psig (high side) and 200 psig (low side), with a 500-psig low-side retard.

Gauge hoses must have a minimum 750-psig service pressure rating

Recovery cylinders must have a minimum service pressure rating of 400 psig, (DOT 4BA400 and DOT BW400 approved cylinders).

POE (Polyol-Ester) lubricants must be used with R-410A equipment.

To prevent moisture absorption and lubricant contamination, do not leave the refrigeration system open to the atmosphere longer than 1 hour.

Weigh-in the refrigerant charge into the high side of the system.

Introduce liquid refrigerant charge into the high side of the system.

For low side pressure charging of R-410A, use a charging adaptor.

Use Friedrich approved R-410A filter dryers only.

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Contents Thru-the-wall Table Of Contents Your safety and the safety of others are very important Important Safety InformationRefrigeration System Hazards Property Damage Hazards IntroductionFriedrich wallmaster Model Number Code Performance Data Sleeve / Chassis DimensionsPlug/Outlet/Circuit Rating Electrical DataElectric Shock Hazard Fire HazardElectronic Control Operation To adjust fan speedTo activate Smart FanWS cool-only models To activate Smart FanWY/WE heat-cool modelsTo Activate Money Saver WY/WE models To set the timerChecking Room Temperature To start unit To set mode of operationTo adjust temperature Testing the Electronic Control Error Code ModeElectronic Control Panel Automatic component protectionError Codes Listing for WE/WY Models Error Codes Listing for WS ModelsReboot the Control Panel E7 Motor Operation E9 Heat Pump FailureCoil Sensors Components TestingFAN Motor FAN Motor TestHeating Element CapacitorsDrain PAN Valve Capacitor Check with Capacitor AnalyzerRefrigeration System Sequence of Operation Refrigeration system under high pressure 410A Sealed System Repair ConsiderationsEquipment Required 410A Sealed Refrigeration System RepairsEquipment Must be Capable Risk of Electric ShockFreeze Hazard Method Of Charging / RepairsBurn Hazard Overcharged Refrigerant Systems Undercharged Refrigerant SystemsRestricted Refrigerant System Metering Device Hermetic Components CheckCheck Valve Capillary Tube SystemsPOSITION, 4 Port Reversing Valve Reversing Valve DESCRIPTION/OPERATIONChecking the Reversing Valve Testing the CoilExplosion Hazard Procedure For Changing Reversing ValveTouch Test in Heating/Cooling Cycle Compressor Checks Ground Test Single Phase Resistance TestHigh Temperatures Compressor ReplacementRecommended procedure for compressor replacement Rotary Compressor Special Troubleshooting and Service Routine Maintenance Clearances Sleeve / DrainFront Cover Date Model Serial Room AIR Conditioner Unit Performance Test Data SheetGeneral Troubleshooting Tips General Troubleshooting Tips Cooling only Room AIR Conditioners Troubleshooting Tips Possible Cause Possible Solution Problem Possible Cause Possible Action HEAT/COOL only Room AIR Conditioners Troubleshooting Tips Heat Pump Troubleshooting Problem Troubleshooting Chart CoolingTroubleshooting Chart Heating Heat Pump YES Electrical Troubleshooting Chart Heat PumpSystem Cools When Heating is Desired Malfunction of Valve Normal Function of ValvePage Page Page Installation Accessories Description QTY Mounting Hardware ProvidedWall Preparation MECHANICALCUT/SEVER Hazardhazard Installation RequirementsMECHANICALCUT/SEVER Hazard Installation Instructions for Baffle Adapter KIT BAKCUT/SEVER WallMaster Thru-the-WallMechanical Hazard MECHANICALCUT/SEVER Hazard Installation InstructionsAssembly & Installation Instructions Installation Instructions Subbase for WS, WE & WY Models Installation Instructions Architectural Grille Model AG MECHANICALCUT/SEVER Hazard WALLMASTER≤ THRU-THE-WALL AIR Conditioners Limited Warranty Technical Support Contact Information Page Page Friedrich AIR Conditioning CO