Xantrex Technology 815-2524-02 Charger Settings in a Dual Freedom SW Configuration, Calculations

Page 61

Stacking Features

Charger Settings in a Dual Freedom SW Configuration

The Freedom SW 3524-230 includes a maximum 90A charger. When using two stacked Freedom SW 3524-230 inverter/chargers connected to the same battery bank, a total of 180A (90A × 2) of bulk charging is possible into that single common battery bank. For small battery banks and/or certain battery types this bulk mode current may be too high, therefore Freedom SW 230V models include a battery bank capacity (Batt Capacity) setting and a maximum charge rate (%) (Max Chg Rate) setting.

The battery bank capacity (C) is the bank’s total Amp-hour capacity, which is best determined by a qualified RV electrical technician.

The Max Chg Rate depends on the battery manufacturer's maximum charge rate for the specific battery model being used to construct the bank. This total bank maximum charge rate is best determined by a qualified RV electrical technician. Suitable battery types include Flooded, GEL and AGM. Do not mix different battery types within the same battery bank.

For a Flooded type battery bank, the preferred charge rate (in Amps) is usually 10-15% of C where C = battery bank’s total Amp-hour capacity. However, the industry-accepted maximum charge rate is 25% of C. Some AGM or Gel battery models may have a maximum charge rate as high as 50% of C and in rare cases, up to 100% of C.

Do not exceed the battery manufacturer’s recommended maximum charge specifications because the resulting battery temperature rise shortens battery life.

975-0697-01-01

Calculations

Once installed and configured, each Freedom SW 230V charger in

 

the dual configuration should be set to its own bulk charge current

 

limit as follows:

only.

Industry accepted maximum charge rate (%)

× battery bank’s total Amp-hour capacity (C)

personnel

= Maximum charger #1 output current (in Amps)

× 1/ (for one of the chargers)

 

2

 

allowed in bulk mode (also limited to the charger’s

qualified

To calculate the system total bulk output for the stacked pair,

maximum capacity)

 

Charger #1 output current (in Amps)

by

use

+ Charger #2 Actual output current (in Amps)

= System Total BULK output current (in Amps)

for

The System Total BULK output current flows into the battery

guide

 

bank. As such, this total bulk current is split/distributed within the

This

bank through each individual parallel and/or series connected

 

battery. Therefore, the current each battery “sees” must not exceed each individual battery’s maximum allowed charge current as specified by the battery manufacturer. Since most battery banks are comprised of the same battery type, model and length of interconnecting cables, current sharing is roughly equal through

47

Image 61
Contents Freedom SW Sine Wave Inverter/Chargers Page This guide for use by qualified Purpose About This GuideElectrical Shock and Fire Hazard Important Safety InstructionsElectrical Shock Hazard Explosion Hazard Fire and Burn HazardPrecautions When Working With Batteries Risk of Damage to the INVERTER/CHARGER Exposure to Chemicals and Gases HazardLimitations on USE RegulatoryPage Contents Page This guide for use by qualified installers only Page Introduction Materials List Materials List Freedom SW 230V Installation GuideBefore You Begin the Installation Installation InformationInstallation Codes Electrical Shock and Fire HazardsXanbus System About the Xanbus SystemAbout the Xanbus System Xanbus-enabled Products and AccessoriesTwo Key Performance Factors Planning the InstallationSize and Length of DC Cables Mounting Location of the Freedom SWAC, DC, and Network Components Planning PreparationsPlanning Preparations Planning Preparations AC Input AC ComponentsAC Disconnect and Over-Current Protection Device AC OutputDistribution Panels AC WiringFreedom SW ModelsBatteries DC ComponentsDC Cabling Fire HazardDC Grounding DC Disconnects and Over-Current DevicesMarine Applications1 To unpack and inspect Heavy ItemTools Installation Tools and MaterialsMaterials Overview Installing the Inverter/ChargerFire and Explosion Hazard Choosing a Location for the Inverter/ChargerHeat Hazard Safe Considerations Mounting the Inverter/ChargerTo mount the inverter/charger Approved Mounting Orientation Orientation? Comment Orientation Approved Mounting Orientation? Comment This guide for use by qualified General AC Wiring Considerations Connecting the AC Input and AC Output WiresFIRE, Electrical SHOCK, and Energy Hazards Correct Batter Polarity will Cause Damage to Connecting AC Input WiresInstalling the Inverter/Charger To make the AC output wiring connections Connecting the AC Output WiresEquipment Damage DC Connection Precautions Connecting the DC CablesRecommended Cable Sizes and Lengths and Fuse Size Preparing the CablesGuidelines for Routing the DC Cables Equipment Damage DUE to Reverse Polarity Connecting the DC Cables to the Inverter/ChargerTo connect the DC cables DC Cable Connections To connect the chassis ground Mounting Options Connecting the Battery Temperature Sensor BTSTo mount the sensor on the negative battery terminal Mounting to the Negative Battery TerminalBTS port To mount the sensor on the battery case Mounting to the Side of the Battery CaseTo connect the Freedom SW 230V to the Xanbus network Connecting to the NetworkPerforming Checks Prior to Initial Start-Up Testing in Invert Mode Testing Your InstallationInstallation Complete Testing in Charge Mode and AC Bypass ModeTo verify that the Freedom SW 230V starts charging Stacking Features Parallel Stacking Connect the stacked system as follows DC Connections for Stacked InvertersNeutral Wiring for Stacked Inverters To configure the system for stacking Configuring System for Stacked OperationWiring Schematic Search Mode Operation in Parallel StackingDisabling Search Mode on the Master Unit Setting Search Mode on the Slave UnitCalculations Charger Settings in a Dual Freedom SW ConfigurationExamples To set the Max Chg Rate % setting in each Freedom SWTo set the Max Chg Rate % setting in each Freedom SW To set the Max Chg Rate % setting in each Freedom SW Freedom SW Physical Specifications Inverter/Charger Physical SpecificationsBattery Bank Sizing Battery InformationCalculating Battery Size Estimating Battery RequirementsBattery AMP-HOURS Used = AC WATT-HOURS÷10 Watts = Volts × AmpsDaily watt-hours needed Battery Bank Sizing Worksheet Battery BanksRestrictions on Motor Size Battery Information Battery Sizing Worksheet Battery Series Connection Battery Cabling and Hook-up ConfigurationsBattery Series-Parallel Connections Environmental Specifications SpecificationsInverter Specifications Charger Specifications Transfer and General Specifications To install the drip shield Inverter Drip Shield InstallationShock Hazard Drip Shield Placement Desktop Mount 20 mm No clearance required here Page Page Schneider Electric Solar Inverters USA Inc