Xantrex Technology 815-3524, 815-2524-02 manual Connecting the AC Input and AC Output Wires

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Installing the Inverter/Charger

Step 3: Connecting the AC Input and AC Output Wires

FIRE, ELECTRICAL SHOCK, AND ENERGY HAZARDS

Make sure wiring being connected to the inverter/charger is de-energized by a breaker or switch upstream. Lockout/Tagout is a recommended practice by many electrical contractors. Always lockout and tag disconnect devices before making connections. All wiring must be done in accordance with local and national electrical wiring codes.

Failure to follow these instructions will result in death or serious injury.

General AC Wiring Considerations

AC and DC Wiring Separation Do not mix AC and DC wiring in the same conduit or panel. Consult the applicable installation code for details about DC wiring and AC wiring in vicinity to each other.

AC Input and Output Isolation The AC input and output circuits of this inverter/charger are isolated from each other when in invert mode to ensure safe operation. This isolation must be maintained in the installation, by being sure not to connect AC input and output wiring to a common point. For example, do not route the AC input and output neutrals to a common neutral bus. It is highly

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recommended to use a separate inverter load panel to distribute power to inverter loads. All wiring to this panel must be through the inverter/charger and none to the main panel upstream of the inverter/charger.

IMPORTANT: Wiring the output inverter to back to the main panel could result in ground bonding to occur in multiple locations in contravention of applicable wiring codes and may result in nuisance tripping of Ground fault protection equipment. All wiring must be performed by a qualified electrician.

AC Wiring Compartment For your reference, the AC wiring compartment is shown in Figure 6 on page 25.

AC Knockouts There are two dual 1.0" (Ø34.6mm) and 3/4" (Ø28.3mm) trade-size knockouts on the side panel for AC wiring. Use the same trade size of strain relief as the trade size of the knockout(s) you are using.

AC Wiring Terminals The AC wiring terminals accept cables of a specific size. See “AC Wiring” on page 11 for required sizes.

Freedom SW 230V Installation Guide

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Contents Freedom SW Sine Wave Inverter/Chargers Page This guide for use by qualified About This Guide PurposeElectrical Shock Hazard Important Safety InstructionsElectrical Shock and Fire Hazard Fire and Burn Hazard Explosion HazardPrecautions When Working With Batteries Exposure to Chemicals and Gases Hazard Risk of Damage to the INVERTER/CHARGERRegulatory Limitations on USEPage Contents Page This guide for use by qualified installers only Page Introduction Materials List Freedom SW 230V Installation Guide Materials ListInstallation Codes Installation InformationBefore You Begin the Installation Electrical Shock and Fire HazardsAbout the Xanbus System Xanbus SystemXanbus-enabled Products and Accessories About the Xanbus SystemSize and Length of DC Cables Planning the InstallationTwo Key Performance Factors Mounting Location of the Freedom SWPlanning Preparations AC, DC, and Network ComponentsPlanning Preparations Planning Preparations AC Disconnect and Over-Current Protection Device AC ComponentsAC Input AC OutputAC Wiring Distribution PanelsModels Freedom SWDC Cabling DC ComponentsBatteries Fire HazardMarine Applications1 DC Disconnects and Over-Current DevicesDC Grounding Heavy Item To unpack and inspectMaterials Installation Tools and MaterialsTools Installing the Inverter/Charger OverviewHeat Hazard Choosing a Location for the Inverter/ChargerFire and Explosion Hazard Safe To mount the inverter/charger Mounting the Inverter/ChargerConsiderations Approved Mounting Orientation Orientation? Comment Orientation Approved Mounting Orientation? Comment This guide for use by qualified FIRE, Electrical SHOCK, and Energy Hazards Connecting the AC Input and AC Output WiresGeneral AC Wiring Considerations Connecting AC Input Wires Correct Batter Polarity will Cause Damage toInstalling the Inverter/Charger Equipment Damage Connecting the AC Output WiresTo make the AC output wiring connections Recommended Cable Sizes and Lengths and Fuse Size Connecting the DC CablesDC Connection Precautions Preparing the CablesGuidelines for Routing the DC Cables To connect the DC cables Connecting the DC Cables to the Inverter/ChargerEquipment Damage DUE to Reverse Polarity DC Cable Connections To connect the chassis ground Connecting the Battery Temperature Sensor BTS Mounting OptionsMounting to the Negative Battery Terminal To mount the sensor on the negative battery terminalBTS port Mounting to the Side of the Battery Case To mount the sensor on the battery caseConnecting to the Network To connect the Freedom SW 230V to the Xanbus networkPerforming Checks Prior to Initial Start-Up Testing Your Installation Testing in Invert ModeTo verify that the Freedom SW 230V starts charging Testing in Charge Mode and AC Bypass ModeInstallation Complete Stacking Features Parallel Stacking DC Connections for Stacked Inverters Connect the stacked system as followsNeutral Wiring for Stacked Inverters Configuring System for Stacked Operation To configure the system for stackingDisabling Search Mode on the Master Unit Search Mode Operation in Parallel StackingWiring Schematic Setting Search Mode on the Slave UnitCharger Settings in a Dual Freedom SW Configuration CalculationsTo set the Max Chg Rate % setting in each Freedom SW ExamplesTo set the Max Chg Rate % setting in each Freedom SW To set the Max Chg Rate % setting in each Freedom SW Inverter/Charger Physical Specifications Freedom SW Physical SpecificationsBattery Information Battery Bank SizingBattery AMP-HOURS Used = AC WATT-HOURS÷10 Estimating Battery RequirementsCalculating Battery Size Watts = Volts × AmpsDaily watt-hours needed Restrictions on Motor Size Battery BanksBattery Bank Sizing Worksheet Battery Information Battery Sizing Worksheet Battery Cabling and Hook-up Configurations Battery Series ConnectionBattery Series-Parallel Connections Specifications Environmental SpecificationsInverter Specifications Charger Specifications Transfer and General Specifications Shock Hazard Inverter Drip Shield InstallationTo install the drip shield Drip Shield Placement Desktop Mount 20 mm No clearance required here Page Page Schneider Electric Solar Inverters USA Inc