Outback Power Systems MX60 user manual MICRO-HYDRO, Wind TURBINE, and Fuel Cell Applications

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MICRO-HYDRO, WIND TURBINE, AND FUEL CELL APPLICATIONS

The MX60 is designed to work with solar arrays. Although it will work with micro-hydro and fuel cell, OutBack Power Systems can only offer limited technical support for these applications be- cause there is too much variance in micro-hydro and fuel cell generator specifi cations. When used for micro-hydro or fuel cell applications, the MX60 warranty will be honored only if the manufac- turer and turbine model have been approved by OutBack Power Systems. Please check with one of the following manufacturers or OutBack Power Systems before employing the MX60:

•Harris Hydroelectric

(831)425-7652 www.harrishydro.com

•Alternative Power & Machine

(541)476-8916 www.apmhydro.com

•Energy Systems & Design

(506)433-3151 www.microhydropower.com

The MX60 is not compatible with wind turbine applications and OutBack cannot warranty its use in these applications.

MICRO-HYDRO AND FUEL CELL SYSTEMS PERFORMANCE OPTIMIZATION

Micro-hydro and fuel cell systems are different than PV systems, whose Voc output is more subject to change due to weather and time of day. A PV system normally fi nds its Maximum Power Point voltage between 50-90% of its Voc. The default value for the MX60 is 77% of a solar array’s Voc and is displayed on the Park Mpp screen. A microhydro or fuel cell system’s MPP voltage can be outside of this range.

The MX60 allows a user to experiment and fi nd more appropriate set points to best capture the MPP voltage. If the output current is under fi ve amps, Auto Sweep will park the voltage using whatever percentage value is displayed in the Park Mpp screen. Otherwise, Auto Sweep begins sweeping the Voc output and works its way down until the optimum percentage of input voltage yields the MPP voltage. If U-Pick % Voc is chosen, the MPP is calculated by whatever value is found in Park Mpp, even if it’s not the optimal value for determining the MPP voltage. For this reason, OutBack normally suggests leaving the system in Auto Sweep mode and the 77% default percent- age value, but recommends experimenting with changing this value when a micro-hydro or fuel cell system is in use.

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OutBack Power Systems Inc.

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Contents MX60 PV Mppt Warranty Summary Dear OutBack CustomerEN 61000-6-3 see January 29, 2007 REV 7.0 Software REV 5.10Table of Contents Battery Temperature Compensated Voltage SET Point MX60 PV Mppt Maximum Power Point Tracking Charge Controller ScopeIntroduction OutBack Power Systems Inc Personal Precautions Check the PV array voltage before connecting it to the MX60 Open Circuit VOLTAGE/WIRE and Disconnect SizingWire and Disconnect Sizing To 0 C 49 to 32 FField Wiring Connections and Surge Protection OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc Battery System Voltage KEY to the Example DiagramsPowering UP OFF Screen this screen is initially blank at power up150 PasswordExitenter Enter +Exit Enter OutBack12V Power Systems MX60Battery Voltage Screen Are you sure? 12 24 36 48 NOYes00.0 a Status ScreenPV 005 Bat 12.5 Watts Aux OffPV 113 Bat 12.5 00.0 a Watts 0000 Aux Off KWHrs Sleeping PV 087 Bat 12.5 05.0 a 32.9 a Watts 0412 Aux Off KWHrs 00.0Mppt Logging Accessing the Main MenuCharger Aux Light Misc ExitAmps Volts Charger SetupLimit Absorb 60.0 14.4 13.6Manual AUX ModeTerminals. OFF indicates changes to the next mode VDC OffAUX Mode Path OutBack Power Systems Inc Exit Next AUX ModeExit Next on OFF AUX Mode Vent FAN VoltsPV Trigger Off Exit Next Time Volt PV Volts140 Back + Exit Next Time Volt Exit Next Time Volt AUX ModePV Trigger Hold Time Sec 01.1 Back +Absorb-Float-EQ Relative Volts 00.0 00.2 AUX Mode Error Alarm Exit NextDiversion Off BackHold Delay 01.0 Time Seconds Example of DiversionDiversion Load and AUX Wiring Set-Up Illustrated Sec TimerLow Batt Disconnect 001RE-CONNECT Volts Exit Next Time Volt Disconnect Volts+ ReCon 14.4 Back + DisVRemote Off Logging Log2Press the Next soft key to view the Remote screen Backlight Control Always Exit Auto on OFF EQ-BATTERY EqualizeBacklight Charger Aux *Light EQ Misc Optimize Logging Log2Exit Next -HRS +HRS Battery EqualizeExit NEX -EQV +EQV Battery Equalize Back Auto Start Stop000 Auto ModeCount Exit DAY +DAYMISC-MISCELLANEOUS GT State PWM% ChgT 255 07 50.0 005 Tmp Comp a14.4 f13.6Exit Next Wide Rstrt WIDE/LMIT Battery Temperature Compensated Limits 13.2 Lower Limit 14.8 Back + DisV14.8 DisVExit Next Wide Rstrt Force Exit Next Float Bulk Force Float = fl oat cycle Force Bulk = bulk cycleCFB Miscellaneous ScreenPCB AMP +AMPCharger Aux Light Misc *Advanced Logging Log2 Snooze Mode LowcutoffAdvanced Exit Advanced MenuPark Mpp 77 % Voc Exit Next -Voc +Voc Mpp Range Limit %Voc min max Exit Next 1/2 90%Vbatt Calibration 12.8v Sweep Interval MinutesExit Next -MIN MAX+ Advanced Menu Exit Next -V +VMppt Mode Auto Sweep Exit Next nonGT Mode Low Cutoff AmpThis screen allows the user to choose one of these modes Absorb Time Limits 000m 2hr Exit Next MIN+ MAX+Exit Exit CLR +DAY -DAY Data LoggingDaily KWhours 00.0 Float time mins 0000 TotalKWh 0000 Clear Back Totl DalyCharger Aux Light Misc Advanced Logging Log2 Clearing Totals and Daily StatsPressing Back brings back the Logging screen LOG2 Daily peak Battery voltageOperational mode PkBatV Voc HiVoc 012.2 070.2 076.9PkBatV Voc HiVoc 012.2 070.2 Mppt Sunrise Exit Next Auto Restart0000 float Tmin HighWatts Lo 13.2 Hi DCkWh Secondary LOG2 ScreenThis value is the peak daily Watts seen by the MX60 MICRO-HYDRO, Wind TURBINE, and Fuel Cell Applications MICRO-HYDRO and Fuel Cell Systems Performance OptimizationOutBack Power Systems Inc Advanced Menu Micro-Hydro Advanced Menu Park Mpp 77 % VOC Exit Next -Voc +Voc PV 087 Bat 12.0 05.0 a 35.8A Watts This page Intentionally Left Blank Application Notes Calling the Factory for Assistance Specifications Warranty Dimensions WeightVoltage step down capability Limit Absorb Float Amps Volts 60.0 14.4 13.660.00 MX60 Efficiency vs. Input Power Graph 24V and 48V Battery System Efficiency CurveUnderstanding the Various Operational Modes OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc MATE-DISPLAYED MX60 Status Mode Screens MATE-DISPLAYED MX60 Status Meter Screens MATE-DISPLAYED MX60 Status Setpt Setpoint Screens Troubleshooting Guide OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc Typical Array Sizing Guide Standard vs. Australian Default Settings Standard version% Voltage Drop 12, 24 or 48 Volt Battery System Volt PV Array 80V MPP Typical Wire and Disconnect Sizing MX60 MULTI-STAGE Battery Charging OutBack Power Systems Inc Battery Temperature Compensated Volatge SET Point Average = 95˚ F / 35˚ CAverage = 86˚ F / 30˚ C Suggested Battery Charger SET Points TWO Year Limited Warranty Information OutBack Power Systems Inc EU Declaration of Conformity OWNER’S System Information Product Registration Inverter/ChargersProducts Covered Serial Number REV B

MX60 specifications

The Outback Power Systems MX60 is a state-of-the-art solar charge controller designed for off-grid and grid-tied systems, providing users with cutting-edge technology and efficiency in managing their solar energy resources. This device stands out in the renewable energy market due to its versatile features, robust performance, and ease of use.

One of the main features of the MX60 is its high-efficiency MPPT (Maximum Power Point Tracking) technology. This advanced technology optimizes the energy harvested from solar panels by adjusting the electrical operating point of the modules, allowing the system to extract the maximum available power. The MX60 can handle a considerable input voltage of up to 150 volts and offers a maximum output current of 60 amps, making it suitable for both small and large-scale installations.

The MX60’s robust architecture ensures its durability in harsh environmental conditions. With an operating temperature range of -40°F to 176°F, the charge controller performs reliably in varied climatic conditions, whether in extreme heat or bitter cold. This makes it an ideal choice for remote locations and rugged terrains where traditional power sources might be unreliable or unavailable.

An intuitive LCD interface equipped with a user-friendly display allows for easy monitoring and configuration. Users can track real-time performance metrics, including solar array voltage, output current, battery voltage, and charging status. The device is also equipped with advanced programmable settings, offering users complete control over charging parameters and battery maintenance.

Moreover, the MX60 incorporates essential safety features, including over-voltage and over-current protection, reverse polarity protection, and temperature compensation. Such safety measures are crucial in preventing damages to both the controller and the connected battery system.

The MX60 is compatible with various battery types, including Flooded, AGM, Gel, and Lithium, providing flexibility in energy storage options. It seamlessly integrates with Outback's Radian inverter systems, facilitating a comprehensive energy management solution for residential and commercial applications.

In summary, the Outback Power Systems MX60 is an exceptional choice for those looking for a reliable and efficient solar charge controller. Its combination of advanced technology, robust construction, and user-friendly features makes it an essential component for anyone interested in harnessing the power of solar energy.
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