Outback Power Systems MX60 user manual Scope, Introduction

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SCOPE

The manual provides safety guidelines and installation information for the MX60 PV MPPT Charge Controller. It does not provide information about specifi c brands of solar panels and supplies limited information on batteries. Contact the supplier or manufacturer of the solar panels or batteries for further information.

INTRODUCTION

MX60 PV MPPT (Maximum Power Point Tracking) Charge Controller

The OutBack MX60 PV MPPT Charge Controller offers an efficient, safe, multi-stage recharging process that prolongs battery life and assures peak performance from a solar array. This component allows customized battery recharging. The MX60 features include:

60 amps maximum continuous output current

Engineered to work with 12, 24, 36, 48, and 60 VDC battery voltages

Backlit LCD display screen with 80 characters (4 lines, 20 characters per line)

Last 64 days of operational data are logged for review

Voltage step-down capability allowing a higher PV array voltage confi guration

Manual and auto-equalize cycle

The following are the maximum recommended wattage for the most common solar arrays under Standard Test Conditions (1000 watts per square meter of solar panel at 25° C or 77° F):

12 VDC battery systems—up to 800 watts of solar panels

24 VDC battery systems—up to 1600 watts of solar panels

48 VDC battery systems—up to 3200 watts of solar panels

The MX60 also features Maximum Power Point Tracking (MPPT), which seeks out the maximum power available from a solar array and uses it to recharge the batteries. Without this feature, the solar array does not operate at the ideal operating voltage and can only recharge at the level of the battery voltage itself. The MX60 “sweeps” the array’s operating voltage at user-determined sweep intervals to track the Maximum Power Point (MPP) of the PV array.

This manual covers the wiring, installation, and use of the MX60, including explanations of all the Menus displayed on the LCD screen. The MX60 is designed to seamlessly integrate with other OutBack components and can be remotely monitored (up to 1000 feet) by the optional OutBack Power Systems MATE display.

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OutBack Power Systems Inc.

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Contents MX60 PV Mppt Warranty Summary Dear OutBack CustomerEN 61000-6-3 see January 29, 2007 REV 7.0 Software REV 5.10Table of Contents Battery Temperature Compensated Voltage SET Point MX60 PV Mppt Maximum Power Point Tracking Charge Controller ScopeIntroduction OutBack Power Systems Inc Personal Precautions Check the PV array voltage before connecting it to the MX60 Open Circuit VOLTAGE/WIRE and Disconnect SizingWire and Disconnect Sizing To 0 C 49 to 32 FField Wiring Connections and Surge Protection OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc Battery System Voltage KEY to the Example DiagramsPowering UP OFF Screen this screen is initially blank at power up150 PasswordExitenter Enter +Exit Enter OutBack12V Power Systems MX60Battery Voltage Screen Are you sure? 12 24 36 48 NOYes00.0 a Status ScreenPV 005 Bat 12.5 Watts Aux OffPV 113 Bat 12.5 00.0 a Watts 0000 Aux Off KWHrs Sleeping PV 087 Bat 12.5 05.0 a 32.9 a Watts 0412 Aux Off KWHrs 00.0Mppt Logging Accessing the Main MenuCharger Aux Light Misc ExitAmps Volts Charger SetupLimit Absorb 60.0 14.4 13.6Manual AUX ModeTerminals. OFF indicates changes to the next mode VDC OffAUX Mode Path OutBack Power Systems Inc Exit Next AUX ModeExit Next on OFF AUX Mode Vent FAN VoltsPV Trigger Off Exit Next Time Volt PV Volts140 Back + Exit Next Time Volt Exit Next Time Volt AUX ModePV Trigger Hold Time Sec 01.1 Back +Absorb-Float-EQ Relative Volts 00.0 00.2 AUX Mode Error Alarm Exit NextDiversion Off BackHold Delay 01.0 Time Seconds Example of DiversionDiversion Load and AUX Wiring Set-Up Illustrated Sec TimerLow Batt Disconnect 001RE-CONNECT Volts Exit Next Time Volt Disconnect Volts+ ReCon 14.4 Back + DisVRemote Off Logging Log2Press the Next soft key to view the Remote screen Backlight Control Always Exit Auto on OFF EQ-BATTERY EqualizeBacklight Charger Aux *Light EQ Misc Optimize Logging Log2Exit Next -HRS +HRS Battery EqualizeExit NEX -EQV +EQV Battery Equalize Back Auto Start Stop000 Auto ModeCount Exit DAY +DAYMISC-MISCELLANEOUS GT State PWM% ChgT 255 07 50.0 005 Tmp Comp a14.4 f13.6Exit Next Wide Rstrt WIDE/LMIT Battery Temperature Compensated Limits 13.2 Lower Limit 14.8 Back + DisV14.8 DisVExit Next Wide Rstrt Force Exit Next Float Bulk Force Float = fl oat cycle Force Bulk = bulk cycleCFB Miscellaneous ScreenPCB AMP +AMPCharger Aux Light Misc *Advanced Logging Log2 Snooze Mode LowcutoffAdvanced Exit Advanced MenuPark Mpp 77 % Voc Exit Next -Voc +Voc Mpp Range Limit %Voc min max Exit Next 1/2 90%Vbatt Calibration 12.8v Sweep Interval MinutesExit Next -MIN MAX+ Advanced Menu Exit Next -V +VMppt Mode Auto Sweep Exit Next nonGT Mode Low Cutoff AmpThis screen allows the user to choose one of these modes Absorb Time Limits 000m 2hr Exit Next MIN+ MAX+Exit Exit CLR +DAY -DAY Data LoggingDaily KWhours 00.0 Float time mins 0000 TotalKWh 0000 Clear Back Totl DalyCharger Aux Light Misc Advanced Logging Log2 Clearing Totals and Daily StatsPressing Back brings back the Logging screen LOG2 Daily peak Battery voltageOperational mode PkBatV Voc HiVoc 012.2 070.2 076.9PkBatV Voc HiVoc 012.2 070.2 Mppt Sunrise Exit Next Auto Restart0000 float Tmin HighWatts Lo 13.2 Hi DCkWh Secondary LOG2 ScreenThis value is the peak daily Watts seen by the MX60 MICRO-HYDRO, Wind TURBINE, and Fuel Cell Applications MICRO-HYDRO and Fuel Cell Systems Performance OptimizationOutBack Power Systems Inc Advanced Menu Micro-Hydro Advanced Menu Park Mpp 77 % VOC Exit Next -Voc +Voc PV 087 Bat 12.0 05.0 a 35.8A Watts This page Intentionally Left Blank Application Notes Calling the Factory for Assistance Specifications Warranty Dimensions WeightVoltage step down capability Limit Absorb Float Amps Volts 60.0 14.4 13.660.00 MX60 Efficiency vs. Input Power Graph 24V and 48V Battery System Efficiency CurveUnderstanding the Various Operational Modes OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc MATE-DISPLAYED MX60 Status Mode Screens MATE-DISPLAYED MX60 Status Meter Screens MATE-DISPLAYED MX60 Status Setpt Setpoint Screens Troubleshooting Guide OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc Typical Array Sizing Guide Standard vs. Australian Default Settings Standard version% Voltage Drop 12, 24 or 48 Volt Battery System Volt PV Array 80V MPP Typical Wire and Disconnect Sizing MX60 MULTI-STAGE Battery Charging OutBack Power Systems Inc Battery Temperature Compensated Volatge SET Point Average = 95˚ F / 35˚ CAverage = 86˚ F / 30˚ C Suggested Battery Charger SET Points TWO Year Limited Warranty Information OutBack Power Systems Inc EU Declaration of Conformity OWNER’S System Information Product Registration Inverter/ChargersProducts Covered Serial Number REV B

MX60 specifications

The Outback Power Systems MX60 is a state-of-the-art solar charge controller designed for off-grid and grid-tied systems, providing users with cutting-edge technology and efficiency in managing their solar energy resources. This device stands out in the renewable energy market due to its versatile features, robust performance, and ease of use.

One of the main features of the MX60 is its high-efficiency MPPT (Maximum Power Point Tracking) technology. This advanced technology optimizes the energy harvested from solar panels by adjusting the electrical operating point of the modules, allowing the system to extract the maximum available power. The MX60 can handle a considerable input voltage of up to 150 volts and offers a maximum output current of 60 amps, making it suitable for both small and large-scale installations.

The MX60’s robust architecture ensures its durability in harsh environmental conditions. With an operating temperature range of -40°F to 176°F, the charge controller performs reliably in varied climatic conditions, whether in extreme heat or bitter cold. This makes it an ideal choice for remote locations and rugged terrains where traditional power sources might be unreliable or unavailable.

An intuitive LCD interface equipped with a user-friendly display allows for easy monitoring and configuration. Users can track real-time performance metrics, including solar array voltage, output current, battery voltage, and charging status. The device is also equipped with advanced programmable settings, offering users complete control over charging parameters and battery maintenance.

Moreover, the MX60 incorporates essential safety features, including over-voltage and over-current protection, reverse polarity protection, and temperature compensation. Such safety measures are crucial in preventing damages to both the controller and the connected battery system.

The MX60 is compatible with various battery types, including Flooded, AGM, Gel, and Lithium, providing flexibility in energy storage options. It seamlessly integrates with Outback's Radian inverter systems, facilitating a comprehensive energy management solution for residential and commercial applications.

In summary, the Outback Power Systems MX60 is an exceptional choice for those looking for a reliable and efficient solar charge controller. Its combination of advanced technology, robust construction, and user-friendly features makes it an essential component for anyone interested in harnessing the power of solar energy.