Outback Power Systems MX60 user manual Voltage Drop 12, 24 or 48 Volt Battery System

Page 80

To meet NEC compliance, the largest PV array that can be connected to the MX60 should have a rated short-circuit current of 48 amps. The following charts show the maximum distance of various gauge two-conductor copper wire from the PV array to the MX60 with a 1.5% maximum voltage drop. Temperature and conduit fi ll corrections may be required. Using a higher voltage PV array with a low voltage battery system allows you to use a much smaller wire size or go up to 5 times as far with the same gauge wire.

Wire Distance Chart

12 Volt PV Array

16V MPP Typical

Distance in Feet

(Two Wires)

1.5% Voltage Drop

12 Volt Battery System

24 Volt PV Array

32V MPP Typical

Distance in Feet

(Two Wires)

1.5% Voltage Drop

12 or 24 Volt Battery

System

48 Volt PV Array

64V MPP Typical

Distance in Feet

(Two Wires)

1.5% Voltage Drop

12, 24 or 48 Volt Battery

System

Amps

Wire Gauge

 

 

 

 

 

#8

#6

#4

#2

#1/0

#2/0

#4/0

 

8

22

35

57

90

145

180

290

10

18

28

45

72

115

145

230

15

12

19

30

48

76

96

150

20

9

14

22

36

57

72

116

30

6

9

15

24

38

48

77

40

4

7

11

18

29

36

56

50

3

5

9

4

23

29

46

Amps

Wire Gauge

 

 

 

 

 

#8

#6

#4

#2

#1/0

#2/0

#4/0

 

8

45

71

114

180

290

360

580

10

36

57

91

145

230

290

460

15

24

38

60

96

153

192

300

20

18

29

45

72

115

145

232

30

12

19

30

48

77

97

154

40

9

14

23

36

58

72

112

50

7

11

18

29

46

58

86

Amps

Wire Gauge

 

 

 

 

 

#8

#6

#4

#2

#1/0

#2/0

#4/0

 

8

90

142

228

360

580

720

1160

10

72

114

182

290

460

580

920

15

48

76

120

192

306

384

600

20

36

58

90

144

230

290

464

30

24

38

60

96

154

194

308

40

18

28

46

72

116

144

224

50

14

22

36

58

92

116

172

80

OutBack Power Systems Inc.

Image 80
Contents MX60 PV Mppt Warranty Summary Dear OutBack CustomerEN 61000-6-3 see January 29, 2007 REV 7.0 Software REV 5.10Table of Contents Battery Temperature Compensated Voltage SET Point Introduction MX60 PV Mppt Maximum Power Point Tracking Charge ControllerScope OutBack Power Systems Inc Personal Precautions Open Circuit VOLTAGE/WIRE and Disconnect Sizing Wire and Disconnect SizingCheck the PV array voltage before connecting it to the MX60 To 0 C 49 to 32 FField Wiring Connections and Surge Protection OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc Battery System Voltage KEY to the Example DiagramsPowering UP OFF Screen this screen is initially blank at power upPassword Exitenter150 Enter +OutBack12V Power Systems MX60 Battery Voltage ScreenExit Enter Are you sure? 12 24 36 48 NOYesStatus Screen PV 005 Bat 12.500.0 a Watts Aux OffMppt PV 113 Bat 12.5 00.0 a Watts 0000 Aux Off KWHrs SleepingPV 087 Bat 12.5 05.0 a 32.9 a Watts 0412 Aux Off KWHrs 00.0 Accessing the Main Menu Charger Aux Light MiscLogging ExitCharger Setup Limit AbsorbAmps Volts 60.0 14.4 13.6AUX Mode Terminals. OFF indicates changes to the next mode VDCManual OffAUX Mode Path OutBack Power Systems Inc AUX Mode Exit Next on OFF AUX ModeExit Next Vent FAN Volts140 Back + PV Trigger OffExit Next Time Volt PV Volts Exit Next Time Volt AUX Mode PV TriggerExit Next Time Volt Hold Time Sec 01.1 Back +AUX Mode Error Alarm Exit Next Diversion OffAbsorb-Float-EQ Relative Volts 00.0 00.2 BackHold Delay 01.0 Time Seconds Example of DiversionDiversion Load and AUX Wiring Set-Up Illustrated Timer Low Batt DisconnectSec 001Exit Next Time Volt Disconnect Volts + ReConRE-CONNECT Volts 14.4 Back + DisVPress the Next soft key to view the Remote screen Remote OffLogging Log2 EQ-BATTERY Equalize BacklightBacklight Control Always Exit Auto on OFF Charger Aux *Light EQ Misc Optimize Logging Log2Battery Equalize Exit NEX -EQV +EQV Battery EqualizeExit Next -HRS +HRS Back Auto Start StopAuto Mode Count000 Exit DAY +DAYExit Next Wide Rstrt MISC-MISCELLANEOUSGT State PWM% ChgT 255 07 50.0 005 Tmp Comp a14.4 f13.6 WIDE/LMIT Battery Temperature Compensated Limits 13.2 Lower Limit 14.8 Back + DisV14.8 DisVExit Next Wide Rstrt Force Exit Next Float Bulk Force Float = fl oat cycle Force Bulk = bulk cycleMiscellaneous Screen PCBCFB AMP +AMPSnooze Mode Lowcutoff AdvancedCharger Aux Light Misc *Advanced Logging Log2 Exit Advanced MenuPark Mpp 77 % Voc Exit Next -Voc +Voc Mpp Range Limit %Voc min max Exit Next 1/2 90%Sweep Interval Minutes Exit Next -MIN MAX+ Advanced MenuVbatt Calibration 12.8v Exit Next -V +VThis screen allows the user to choose one of these modes Mppt Mode Auto Sweep Exit Next nonGT ModeLow Cutoff Amp Absorb Time Limits 000m 2hr Exit Next MIN+ MAX+Exit Data Logging Daily KWhours 00.0 Float time mins 0000 TotalKWh 0000Exit CLR +DAY -DAY Clear Back Totl DalyPressing Back brings back the Logging screen Charger Aux Light Misc Advanced Logging Log2Clearing Totals and Daily Stats Daily peak Battery voltage Operational modeLOG2 PkBatV Voc HiVoc 012.2 070.2 076.9PkBatV Voc HiVoc 012.2 070.2 Mppt Sunrise Exit Next Auto RestartThis value is the peak daily Watts seen by the MX60 0000 float Tmin HighWatts Lo 13.2 Hi DCkWhSecondary LOG2 Screen MICRO-HYDRO, Wind TURBINE, and Fuel Cell Applications MICRO-HYDRO and Fuel Cell Systems Performance OptimizationOutBack Power Systems Inc Advanced Menu Micro-Hydro Advanced Menu Park Mpp 77 % VOC Exit Next -Voc +Voc PV 087 Bat 12.0 05.0 a 35.8A Watts This page Intentionally Left Blank Application Notes Calling the Factory for Assistance Voltage step down capability SpecificationsWarranty Dimensions Weight Limit Absorb Float Amps Volts 60.0 14.4 13.660.00 MX60 Efficiency vs. Input Power Graph 24V and 48V Battery System Efficiency CurveUnderstanding the Various Operational Modes OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc MATE-DISPLAYED MX60 Status Mode Screens MATE-DISPLAYED MX60 Status Meter Screens MATE-DISPLAYED MX60 Status Setpt Setpoint Screens Troubleshooting Guide OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc Typical Array Sizing Guide Standard vs. Australian Default Settings Standard version% Voltage Drop 12, 24 or 48 Volt Battery System Volt PV Array 80V MPP Typical Wire and Disconnect Sizing MX60 MULTI-STAGE Battery Charging OutBack Power Systems Inc Average = 86˚ F / 30˚ C Battery Temperature Compensated Volatge SET PointAverage = 95˚ F / 35˚ C Suggested Battery Charger SET Points TWO Year Limited Warranty Information OutBack Power Systems Inc EU Declaration of Conformity OWNER’S System Information Products Covered Serial Number Product RegistrationInverter/Chargers REV B