Outback Power Systems MX60 user manual OutBack Power Systems Inc

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OUTBACK MX60 CHARGE CONTROLLER

INSTALLATION GUIDELINES AND SAFETY INSTRUCTIONS

This product is intended to be installed as part of a permanently grounded electrical system as shown in the system confi guration sections of this manual with the following important restrictions:

•The negative battery conductor should be bonded to the grounding system at only one point in the system. If a GFP is present, the battery negative and ground are not bonded.

•With the exception of certain telcom applications, the MX60 should never be positive grounded (see page 61, Applications Notes).

•The equipment ground on the MX60 is marked with this symbol:

•If damaged or malfunctioning, the MX60 should only be disassembled and repaired by a qualifi ed service center. Please contact your renewable energy dealer/installer for assistance. Incorrect reassembly risks malfunction, electric shock or fi re.

•The MX60 is designed for indoor installation or installation inside a weatherproof enclosure. It must not be exposed to rain and should be installed out of direct sunlight.

•For routine, user-approved maintenance:

Disconnect all circuit breakers and related electrical connections before doing any cleaning or adjustments.

Solar modules may produce hazardous voltages when exposed to light; unless servicing them at night, cover the modules with opaque material before servicing any connected equipment.

Standards and Requirements

All installations must comply with national (NEC) and local electrical codes; professional installation is recommended.

DC and Battery-Related Installation Requirements:

•All DC cables must meet NEC standards.

•Shut off all DC breakers before connecting any wiring.

•Torque the four-position terminal block and ground terminals to 30 inch pounds/4Nm.

•All wiring must be rated at 75° C or higher.

•Use up to 2 AWG to reduce losses and ensure high performance of MX60 (smaller cables can reduce performance and possibly damage the unit).

•Keep cables together (e.g., using a tie-wrap) as much as possible.

•Ensure both cables pass through the same knockout and conduit fi ttings to allow the inductive currents to cancel.

•DC battery over-current protection must be provided as part of the installation. OutBack offers both breakers and fuses for over-current protection.

OutBack Power Systems Inc.

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Contents MX60 PV Mppt Dear OutBack Customer Warranty SummaryJanuary 29, 2007 REV 7.0 Software REV 5.10 EN 61000-6-3 seeTable of Contents Battery Temperature Compensated Voltage SET Point Scope MX60 PV Mppt Maximum Power Point Tracking Charge ControllerIntroduction OutBack Power Systems Inc Personal Precautions To 0 C 49 to 32 F Open Circuit VOLTAGE/WIRE and Disconnect SizingWire and Disconnect Sizing Check the PV array voltage before connecting it to the MX60Field Wiring Connections and Surge Protection OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc KEY to the Example Diagrams Battery System VoltageOFF Screen this screen is initially blank at power up Powering UPEnter + PasswordExitenter 150Are you sure? 12 24 36 48 NOYes OutBack12V Power Systems MX60Battery Voltage Screen Exit EnterWatts Aux Off Status ScreenPV 005 Bat 12.5 00.0 aPV 087 Bat 12.5 05.0 a 32.9 a Watts 0412 Aux Off KWHrs 00.0 PV 113 Bat 12.5 00.0 a Watts 0000 Aux Off KWHrs SleepingMppt Exit Accessing the Main MenuCharger Aux Light Misc Logging60.0 14.4 13.6 Charger SetupLimit Absorb Amps VoltsOff AUX ModeTerminals. OFF indicates changes to the next mode VDC ManualAUX Mode Path OutBack Power Systems Inc Vent FAN Volts AUX ModeExit Next on OFF AUX Mode Exit NextExit Next Time Volt PV Volts PV Trigger Off140 Back + Hold Time Sec 01.1 Back + Exit Next Time Volt AUX ModePV Trigger Exit Next Time VoltBack AUX Mode Error Alarm Exit NextDiversion Off Absorb-Float-EQ Relative Volts 00.0 00.2Example of Diversion Hold Delay 01.0 Time SecondsDiversion Load and AUX Wiring Set-Up Illustrated 001 TimerLow Batt Disconnect Sec14.4 Back + DisV Exit Next Time Volt Disconnect Volts+ ReCon RE-CONNECT VoltsLogging Log2 Remote OffPress the Next soft key to view the Remote screen Charger Aux *Light EQ Misc Optimize Logging Log2 EQ-BATTERY EqualizeBacklight Backlight Control Always Exit Auto on OFFBack Auto Start Stop Battery EqualizeExit NEX -EQV +EQV Battery Equalize Exit Next -HRS +HRSExit DAY +DAY Auto ModeCount 000GT State PWM% ChgT 255 07 50.0 005 Tmp Comp a14.4 f13.6 MISC-MISCELLANEOUSExit Next Wide Rstrt WIDE/LMIT Battery Temperature Compensated Limits 14.8 Back + DisV 13.2 Lower LimitDisV 14.8Force Float = fl oat cycle Force Bulk = bulk cycle Exit Next Wide Rstrt Force Exit Next Float BulkAMP +AMP Miscellaneous ScreenPCB CFBExit Advanced Menu Snooze Mode LowcutoffAdvanced Charger Aux Light Misc *Advanced Logging Log2Mpp Range Limit %Voc min max Exit Next 1/2 90% Park Mpp 77 % Voc Exit Next -Voc +VocExit Next -V +V Sweep Interval MinutesExit Next -MIN MAX+ Advanced Menu Vbatt Calibration 12.8vLow Cutoff Amp Mppt Mode Auto Sweep Exit Next nonGT ModeThis screen allows the user to choose one of these modes Exit Next MIN+ MAX+ Absorb Time Limits 000m 2hrExit Clear Back Totl Daly Data LoggingDaily KWhours 00.0 Float time mins 0000 TotalKWh 0000 Exit CLR +DAY -DAYClearing Totals and Daily Stats Charger Aux Light Misc Advanced Logging Log2Pressing Back brings back the Logging screen PkBatV Voc HiVoc 012.2 070.2 076.9 Daily peak Battery voltageOperational mode LOG2Auto Restart PkBatV Voc HiVoc 012.2 070.2 Mppt Sunrise Exit NextSecondary LOG2 Screen 0000 float Tmin HighWatts Lo 13.2 Hi DCkWhThis value is the peak daily Watts seen by the MX60 MICRO-HYDRO and Fuel Cell Systems Performance Optimization MICRO-HYDRO, Wind TURBINE, and Fuel Cell ApplicationsOutBack Power Systems Inc Advanced Menu Micro-Hydro Advanced Menu Park Mpp 77 % VOC Exit Next -Voc +Voc PV 087 Bat 12.0 05.0 a 35.8A Watts This page Intentionally Left Blank Application Notes Calling the Factory for Assistance Warranty Dimensions Weight SpecificationsVoltage step down capability Amps Volts 60.0 14.4 13.6 Limit Absorb Float60.00 24V and 48V Battery System Efficiency Curve MX60 Efficiency vs. Input Power GraphUnderstanding the Various Operational Modes OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc MATE-DISPLAYED MX60 Status Mode Screens MATE-DISPLAYED MX60 Status Meter Screens MATE-DISPLAYED MX60 Status Setpt Setpoint Screens Troubleshooting Guide OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc Typical Array Sizing Guide Standard version Standard vs. Australian Default Settings% Voltage Drop 12, 24 or 48 Volt Battery System Volt PV Array 80V MPP Typical Wire and Disconnect Sizing MX60 MULTI-STAGE Battery Charging OutBack Power Systems Inc Average = 95˚ F / 35˚ C Battery Temperature Compensated Volatge SET PointAverage = 86˚ F / 30˚ C Suggested Battery Charger SET Points TWO Year Limited Warranty Information OutBack Power Systems Inc EU Declaration of Conformity OWNER’S System Information Inverter/Chargers Product RegistrationProducts Covered Serial Number REV B

MX60 specifications

The Outback Power Systems MX60 is a state-of-the-art solar charge controller designed for off-grid and grid-tied systems, providing users with cutting-edge technology and efficiency in managing their solar energy resources. This device stands out in the renewable energy market due to its versatile features, robust performance, and ease of use.

One of the main features of the MX60 is its high-efficiency MPPT (Maximum Power Point Tracking) technology. This advanced technology optimizes the energy harvested from solar panels by adjusting the electrical operating point of the modules, allowing the system to extract the maximum available power. The MX60 can handle a considerable input voltage of up to 150 volts and offers a maximum output current of 60 amps, making it suitable for both small and large-scale installations.

The MX60’s robust architecture ensures its durability in harsh environmental conditions. With an operating temperature range of -40°F to 176°F, the charge controller performs reliably in varied climatic conditions, whether in extreme heat or bitter cold. This makes it an ideal choice for remote locations and rugged terrains where traditional power sources might be unreliable or unavailable.

An intuitive LCD interface equipped with a user-friendly display allows for easy monitoring and configuration. Users can track real-time performance metrics, including solar array voltage, output current, battery voltage, and charging status. The device is also equipped with advanced programmable settings, offering users complete control over charging parameters and battery maintenance.

Moreover, the MX60 incorporates essential safety features, including over-voltage and over-current protection, reverse polarity protection, and temperature compensation. Such safety measures are crucial in preventing damages to both the controller and the connected battery system.

The MX60 is compatible with various battery types, including Flooded, AGM, Gel, and Lithium, providing flexibility in energy storage options. It seamlessly integrates with Outback's Radian inverter systems, facilitating a comprehensive energy management solution for residential and commercial applications.

In summary, the Outback Power Systems MX60 is an exceptional choice for those looking for a reliable and efficient solar charge controller. Its combination of advanced technology, robust construction, and user-friendly features makes it an essential component for anyone interested in harnessing the power of solar energy.
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