Outback Power Systems MX60 user manual Understanding the Various Operational Modes

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UNDERSTANDING THE VARIOUS OPERATIONAL MODES

The MX60 modes of operation will change occasionally during the day based on the PV array output and the battery system state of charge. The MX60 operating modes are displayed at the bottom right hand corner of the STATUS screen.

Absorb-EX There is an external DC source other than solar keeping the battery above the Absorb set point. The MX60 will not be producing power.

Absorbing The MX60 is in the Absorb (constant voltage) charge stage, regulating the battery volt- age at the Absorb set point (modifi ed by battery temperature compensation if installed). During this cycle, the ChgT counter in the Misc menu is counting down towards zero. If the system cannot regulate the battery voltage at the Absorb voltage set point, then the MX60 reverts back to the Bulk charge stage, display B-MPPT, and the ChgT counter will start counting up again towards the MAX Absorb time set point or until the Absorb target is met.

AutoStart (Auto Re-Start) Mode 1—Once every 1.5 hours in Bulk cycle and in Mode 2, once every

1.5hours in the Bulk, Absorb and Float recharging modes, the MX60 will start over from sleeping and re-sweep (full sweep) and re-calibrate the current sensor. Mode 0 is disabled completely. It is recommended that this mode be left to mode 2, Auto Re-Start in all 3 recharging cycles. (See Log2 screen)

Bat>Abs When the PV voltage exceeds the battery voltage by 2V and the battery voltage exceeds the absorb set point, the MX60 has no need to recharge. This can also unintentionally occur if the user inputs a lower battery voltage than is actually in use (e.g. establishing set points for a 12V system when a 24V battery bank is used). In this case, the MX60 will always sense a higher (24V) voltage than a 12V system would require for recharging.

Bat Full There is an external DC source other than solar keeping the battery above the Float set point. The MX60 is transitioning from Absorb (upper target voltage) to Float (lower target voltage) or it will not be producing power.

B-MPPT The MX60 is in Maximum Power Point Tracking mode trying to regulate the battery volt- age towards the Absorb voltage set point. If the MX60 is in the Bulk charge stage, the Charge Timer (ChgT), will count up to the max Absorb time.

OutBack Power Systems Inc.

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Contents MX60 PV Mppt Dear OutBack Customer Warranty SummaryJanuary 29, 2007 REV 7.0 Software REV 5.10 EN 61000-6-3 seeTable of Contents Battery Temperature Compensated Voltage SET Point Scope MX60 PV Mppt Maximum Power Point Tracking Charge ControllerIntroduction OutBack Power Systems Inc Personal Precautions To 0 C 49 to 32 F Open Circuit VOLTAGE/WIRE and Disconnect SizingWire and Disconnect Sizing Check the PV array voltage before connecting it to the MX60Field Wiring Connections and Surge Protection OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc KEY to the Example Diagrams Battery System VoltageOFF Screen this screen is initially blank at power up Powering UPEnter + PasswordExitenter 150Are you sure? 12 24 36 48 NOYes OutBack12V Power Systems MX60Battery Voltage Screen Exit EnterWatts Aux Off Status ScreenPV 005 Bat 12.5 00.0 aPV 087 Bat 12.5 05.0 a 32.9 a Watts 0412 Aux Off KWHrs 00.0 PV 113 Bat 12.5 00.0 a Watts 0000 Aux Off KWHrs SleepingMppt Exit Accessing the Main MenuCharger Aux Light Misc Logging60.0 14.4 13.6 Charger SetupLimit Absorb Amps VoltsOff AUX ModeTerminals. OFF indicates changes to the next mode VDC ManualAUX Mode Path OutBack Power Systems Inc Vent FAN Volts AUX ModeExit Next on OFF AUX Mode Exit NextExit Next Time Volt PV Volts PV Trigger Off140 Back + Hold Time Sec 01.1 Back + Exit Next Time Volt AUX ModePV Trigger Exit Next Time VoltBack AUX Mode Error Alarm Exit NextDiversion Off Absorb-Float-EQ Relative Volts 00.0 00.2Example of Diversion Hold Delay 01.0 Time SecondsDiversion Load and AUX Wiring Set-Up Illustrated 001 TimerLow Batt Disconnect Sec14.4 Back + DisV Exit Next Time Volt Disconnect Volts+ ReCon RE-CONNECT VoltsLogging Log2 Remote OffPress the Next soft key to view the Remote screen Charger Aux *Light EQ Misc Optimize Logging Log2 EQ-BATTERY EqualizeBacklight Backlight Control Always Exit Auto on OFFBack Auto Start Stop Battery EqualizeExit NEX -EQV +EQV Battery Equalize Exit Next -HRS +HRSExit DAY +DAY Auto ModeCount 000GT State PWM% ChgT 255 07 50.0 005 Tmp Comp a14.4 f13.6 MISC-MISCELLANEOUSExit Next Wide Rstrt WIDE/LMIT Battery Temperature Compensated Limits 14.8 Back + DisV 13.2 Lower LimitDisV 14.8Force Float = fl oat cycle Force Bulk = bulk cycle Exit Next Wide Rstrt Force Exit Next Float BulkAMP +AMP Miscellaneous ScreenPCB CFBExit Advanced Menu Snooze Mode LowcutoffAdvanced Charger Aux Light Misc *Advanced Logging Log2Mpp Range Limit %Voc min max Exit Next 1/2 90% Park Mpp 77 % Voc Exit Next -Voc +VocExit Next -V +V Sweep Interval MinutesExit Next -MIN MAX+ Advanced Menu Vbatt Calibration 12.8vLow Cutoff Amp Mppt Mode Auto Sweep Exit Next nonGT ModeThis screen allows the user to choose one of these modes Exit Next MIN+ MAX+ Absorb Time Limits 000m 2hrExit Clear Back Totl Daly Data LoggingDaily KWhours 00.0 Float time mins 0000 TotalKWh 0000 Exit CLR +DAY -DAYClearing Totals and Daily Stats Charger Aux Light Misc Advanced Logging Log2Pressing Back brings back the Logging screen PkBatV Voc HiVoc 012.2 070.2 076.9 Daily peak Battery voltageOperational mode LOG2Auto Restart PkBatV Voc HiVoc 012.2 070.2 Mppt Sunrise Exit NextSecondary LOG2 Screen 0000 float Tmin HighWatts Lo 13.2 Hi DCkWhThis value is the peak daily Watts seen by the MX60 MICRO-HYDRO and Fuel Cell Systems Performance Optimization MICRO-HYDRO, Wind TURBINE, and Fuel Cell ApplicationsOutBack Power Systems Inc Advanced Menu Micro-Hydro Advanced Menu Park Mpp 77 % VOC Exit Next -Voc +Voc PV 087 Bat 12.0 05.0 a 35.8A Watts This page Intentionally Left Blank Application Notes Calling the Factory for Assistance Warranty Dimensions Weight SpecificationsVoltage step down capability Amps Volts 60.0 14.4 13.6 Limit Absorb Float60.00 24V and 48V Battery System Efficiency Curve MX60 Efficiency vs. Input Power GraphUnderstanding the Various Operational Modes OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc MATE-DISPLAYED MX60 Status Mode Screens MATE-DISPLAYED MX60 Status Meter Screens MATE-DISPLAYED MX60 Status Setpt Setpoint Screens Troubleshooting Guide OutBack Power Systems Inc OutBack Power Systems Inc OutBack Power Systems Inc Typical Array Sizing Guide Standard version Standard vs. Australian Default Settings% Voltage Drop 12, 24 or 48 Volt Battery System Volt PV Array 80V MPP Typical Wire and Disconnect Sizing MX60 MULTI-STAGE Battery Charging OutBack Power Systems Inc Average = 95˚ F / 35˚ C Battery Temperature Compensated Volatge SET PointAverage = 86˚ F / 30˚ C Suggested Battery Charger SET Points TWO Year Limited Warranty Information OutBack Power Systems Inc EU Declaration of Conformity OWNER’S System Information Inverter/Chargers Product RegistrationProducts Covered Serial Number REV B