Grizzly G1010 instruction manual Safety Instructions for Metal-Cutting Bandsaws

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Safety Instructions for Metal-Cutting

Bandsaws

1.BLADE CONDITION. Do not operate with dull, cracked or badly worn blade. Dull blades require more effort to use and are difficult to control. Inspect blades for cracks and missing teeth before each use.

2.HAND PLACEMENT. Never position fin- gers or thumbs in line with the cut. Serious personal injury could occur.

3.GUARDS. Do not operate this bandsaw without blade guard in place.

4.BLADE REPLACEMENT. When replacing blades, make sure teeth face toward the workpiece. Make sure the blade is properly tensioned after installing.

5.WORKPIECE HANDLING. Always support the workpiece with table, vise, or some type of support fixture. Never hold the workpiece with your hands during a cut.

6.BLADE SPEED. Blade should be running at full speed and the feed rate set before beginning a cut.

7.FEED RATE. Always determine feed rate before the cut is started. Do not increase feed rate while cutting, especially when sawing small diameter tubes and rods.

8.MATERIAL. This machine is designed to cut metal only. Not all metals react the same when cutting. Know the material you are working with before cutting.

9.CUTTING FLUID SAFETY. For saws designed to use cutting fluid, always follow manufacturer’s cutting-fluid safety instruc- tions on use, storage, maintenance, and disposal.

10.LEAVING WORK AREA. Never leave a machine running and unattended. Allow the bandsaw to come to a complete stop before you leave it unattended.

11.MAINTENANCE/SERVICES. All inspec- tions, adjustments, and maintenance are to be done with the power OFF and the plug pulled from the outlet. Wait for all moving parts to come to a complete stop.

12.HABITS – GOOD AND BAD – ARE HARD TO BREAK. Develop good habits in your shop and safety will become sec- ond-nature to you.

13.EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support Department at (570) 546-9663.

Like all machines there is danger associ- ated with the Model G1010. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos- sibility of operator injury. If normal safety precautions are overlooked or ignored, seri- ous personal injury may occur.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per- sonal injury, damage to equipment, or poor work results.

G1010 4" x 6" Metal-Cutting Bandsaw

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Contents Model G1010 Page Table of Contents Warranty and Returns MaintenanceService Contact Info IntroductionForeword Machine Data Sheet Other Identification Safety Instructions for Machinery SafetyAlways Lock Mobile Bases if Used Before Operating Machinery Safety Instructions for Metal-Cutting Bandsaws 110/220V Operation Wiring forCircuit Requirements Extension Cords GroundingUnpacking SET UPSet Up Safety Items Needed for Set UpItems not shown Box Contents Figure QtyInventory Hardware Recognition Chart Site Considerations Clean UpTo assemble the stand Stand AssemblyComponents and Hardware Needed Qty To mount the bandsaw to the stand MountingPulley Cover To install the pulley coverUnplug the Bandsaw To install the V-beltBelt Work Stop To install the handwheelTo install the work stop Vise HandwheelSquaring table to blade Vertical AssemblyAdjusting table level Test Run Recommended AdjustmentsFactory adjustments that should be verified To change blade speeds Operation Safety Blade SpeedOperations Feed Rate To adjust the feed rateBlade Selection Blade Guides To adjust the angle on the viseTo adjust the blade guides ViseTips for vertical cutting Operation TipsTips for horizontal cutting H5408-Blade Tensioning Gauge AccessoriesH1300 H1298 G7984 H2347 H0736 H1302-Standard EarmuffsH1302 H4979 H4977 Lubrication MaintenanceCleaning ScheduleTo change the blade on the bandsaw Blade ChangeBlade Tracking To adjust the blade tracking on the bandsawTo square the blade to the bed of the table Blade Tension Squaring the BladeTo tension the blade on the bandsaw Blade Guide Bearings To adjust the blade guide bearingsDate Approximate Hours Of Use Maintenance Performed Maintenance LogTroubleshooting ServiceSymptom Possible Cause Corrective Action G1010 Wiring diagram Plug Wire Switch Wire Wiring Diagram G1010Parts Description Parts List G1010Parts Breakdown G1010 Motor Mount Plate Warranty and Returns Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCCall Today For a Free Full Color Catalog