Woodstock W1829 manual Service, Troubleshooting, Motor & Electrical

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SERVICE

Model W1829 (Mfg. Since 9/11)

SERVICE

General

This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz.

Troubleshooting

This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop!

Motor & Electrical

PROBLEM

POSSIBLE CAUSE

 

corrective action

Machine does not start or 1.

Safety key removed from ON/OFF

1.

Replace safety key.

a breaker trips.

switch.

 

 

2.

Plug/receptacle is at fault or wired

2.

Test for good contacts; correct the wiring.

 

incorrectly.

 

 

3.

Power supply is at fault/switched

3.

Ensure hot lines have correct voltage on all legs and

 

OFF.

 

main power supply is switched ON.

4.

Lockout key is malfunctioning.

4.

Replace lockout key; replace switch.

5.

Motor brushes are at fault.

5.

Remove/replace brushes.

6.

Motor ON/OFF switch is at fault.

6.

Replace faulty ON/OFF switch.

7.Wiring is open/has high resistance. 7. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary.

 

8.

Motor is at fault.

8.

Test/repair/replace.

 

 

 

 

 

Machine stalls, is

1.

Wrong workpiece material (wood).

1.

Use wood with correct moisture content, without

underpowered, or is

 

 

 

glues, and little pitch/resins.

overloaded.

2.

Cutterhead belt slipping.

2.

Replace cutterhead belt and re-tension.

 

 

3.

Plug/receptacle is at fault.

3.

Test for good contacts; correct the wiring.

 

4.

Motor brushes are at fault.

4.

Remove/replace brushes.

 

5.

Motor bearings are at fault.

5.

Test by rotating shaft; rotational grinding/loose

 

 

 

 

shaft requires bearing replacement.

 

6.

Knives dull, feed rate is too fast

6.

Use sharp knives; reduce feed rate/depth of cut.

 

 

depth of cut too great.

 

 

 

7.

Motor has overheated.

7.

Clean off motor, let cool, and reduce workload.

 

8.

Motor is at fault.

8.

Test/repair/replace.

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Contents OWNERS MANUAL Page Contents Introduction Woodstock Technical SupportAbout Your Machine Model W1829 Model W1829 Mfg. Since 9/11 Controls & Features W1829 identification-rear viewSafety Standard Machinery Safety InstructionsSafety Additional Safety for Jointers Full-Load Current Rating ElectricalCircuit Requirements Circuit Requirements forGrounding Requirements Extension CordsFor 110V Connection Inventory SetupUnpacking Jointer Inventory Figures QtyMachine Placement Cleaning Machine Machine dimensionsBench Mounting Example of a direct mountAssembly To assemble the jointer, do these stepsFence positioned over Jointer tables Dust Collection Recommended AdjustmentsTo install the dust port and collection bag, do these steps Recommended CFM at Dust PortPower Connection Connecting PowerTest Run To test run the machine, do these stepsOperations GeneralBasic Controls Correct setting for grain Alignment Stock Inspection RequirementsSquaring Stock Surface plane on the jointerSurface Planing JointerEdge Jointing To edge joint on the jointer, do these stepsBevel Cutting To bevel cut on the jointer, do these stepsD3640-Shop Fox Tool Table Plus AccessoriesD3319-6 Replacement Jointer Knives Set W1218A-RotacatorD2675-Safety Glasses D2676-Adjustable Safety Glasses W1041-3 x 2 1⁄2 Adapters W1044-4 x 2 1⁄2 AdaptersTable & Base MaintenanceCleaning BeltsService TroubleshootingMotor & Electrical Operation Checking Knife Height Checking/Adjusting Knife HeightAdjusting Knife height Tools Needed QtyLaceration injuries may occur. Use KnivesReplacing Knives Cutterhead clamp screw LocationSetting Fence Angle Stops Setting 90 Fence Angle StopSetting 45 Inward Stop Checking the inward 45º stop Inward Stop BoltSetting 45 Outward Stop Outward stop bolt detailBelt Replacement To realign or replace the cutterhead belt, do these stepsMotor Brush Replacement To replace motor brushes, do these stepsElectrical Safety Instructions Wiring Diagram Color KEYWiring Diagram 110 VACParts MainParts List DescriptionLabels Parts Woodstock international inc. p.o. box Bellingham, Wa Warranty High Quality Machines and Tools