Woodstock W1829 manual Motor Brush Replacement, To replace motor brushes, do these steps

Page 39

Model W1829 (Mfg. Since 9/11)

Motor Brush Replacement

This jointer has a universal motor that uses carbon brushes, which are considered wear-items. Refer to the troubleshooting guide to determine if the motor brushes must be replaced.

You can order a new brush kit (two brush assemblies) by calling customer service and ordering part X1829024-1.

To replace motor brushes, do these steps:

1.DISCONNECT JOINTER FROM POWER!

2.While facing the rear of the jointer, tip it away from you until it rests on the fence assembly.

3.Remove the screws that hold the motor cover to the jointer base. Lift the cover off and set it aside.

4.Vacuum all dust and debris from the motor and belt areas.

5.Use a dime to unscrew the brush caps. (See Figure 50 to locate the brush caps.)

Note: When you remove the brush caps, a spring will pop out of the socket; the carbon brush is firmly attached to this spring. When you buy a new brush kit, you will get a pair of brush/spring assemblies.

6.Check the brushes for wear. If a brush is worn to less than 3⁄32" in length, replace both brushes.

7.Insert the brush assemblies, positioning them so they slide into the slots built into the sockets, then press the brush cap against the spring, push it into the socket, and turn it to lock it in the motor housing.

8.Replace the motor cover.

9.Test run the jointer, as described on Page 18.

—If the jointer runs properly, you are done.

—If the motor does not start, either the brushes are not correctly aligned in the sockets or there is another problem with the motor or wiring. Refer to the Troubleshooting section for assistance.

Brush Cap

Locations

Brush

Assembly

Figure 50. Removing a motor brush.

SERVICE

-37-

Image 39

Contents OWNERS MANUAL Page Contents Introduction Woodstock Technical SupportAbout Your Machine Model W1829 Model W1829 Mfg. Since 9/11 W1829 identification-rear view Controls & FeaturesStandard Machinery Safety Instructions SafetySafety Additional Safety for Jointers Circuit Requirements for ElectricalCircuit Requirements Full-Load Current RatingGrounding Requirements Extension CordsFor 110V Connection Jointer Inventory Figures Qty SetupUnpacking InventoryMachine dimensions Machine Placement Cleaning MachineExample of a direct mount Bench MountingTo assemble the jointer, do these steps AssemblyFence positioned over Jointer tables Recommended CFM at Dust Port Recommended AdjustmentsTo install the dust port and collection bag, do these steps Dust CollectionConnecting Power Power ConnectionTo test run the machine, do these steps Test RunOperations GeneralBasic Controls Stock Inspection Requirements Correct setting for grain AlignmentSurface plane on the jointer Squaring StockJointer Surface PlaningTo edge joint on the jointer, do these steps Edge JointingTo bevel cut on the jointer, do these steps Bevel CuttingW1218A-Rotacator AccessoriesD3319-6 Replacement Jointer Knives Set D3640-Shop Fox Tool Table PlusW1041-3 x 2 1⁄2 Adapters W1044-4 x 2 1⁄2 Adapters D2675-Safety Glasses D2676-Adjustable Safety GlassesBelts MaintenanceCleaning Table & BaseService TroubleshootingMotor & Electrical Operation Tools Needed Qty Checking/Adjusting Knife HeightAdjusting Knife height Checking Knife HeightKnives Laceration injuries may occur. UseCutterhead clamp screw Location Replacing KnivesSetting 90 Fence Angle Stop Setting Fence Angle StopsChecking the inward 45º stop Inward Stop Bolt Setting 45 Inward StopOutward stop bolt detail Setting 45 Outward StopTo realign or replace the cutterhead belt, do these steps Belt ReplacementTo replace motor brushes, do these steps Motor Brush ReplacementWiring Diagram Color KEY Electrical Safety Instructions110 VAC Wiring DiagramMain PartsDescription Parts ListLabels Parts Woodstock international inc. p.o. box Bellingham, Wa Warranty High Quality Machines and Tools