Assembly

English

6 MM HEX WRENCH (1)

T40 TORX

WRENCH (1)

T50 TORX

WRENCH (1)

Table saw Preparation: If you purchased the 52" Rail System as an add-on accessory, start with this section. If you purchased your 52" Rail System with your DW746 Woodworker’s Table Saw, skip to the assembly section.

•Remove rear rail and associated hardware. If your saw has an Outfeed Table, remove the rail and any rear support brackets, but leave the hanger brackets in place (Fig. 1).

FIG. 1

REMOVE

• Remove front rail by removing the four M10 x 25 flat head bolts from the top of each front rail bracket. If your saw has a Sliding Table accessory it will be necessary to remove M8 x 20 carriage bolts from the front rail brackets also.

•Remove front rail brackets from the front rail. Loosen the M8 nuts until only a few threads are holding them in place. Slide carriage bolt out of keyslot in rail and remove hardware from brackets. Retain the front rail brackets for assembly of your 52" Rail System.

•Remove the motor cover by removing the two screws and washers from the top of the cover at the top of the two side legs. Pull the top of the cover away from the saw and disengage bottom tabs from the slots in the right crossmember. Re-install the screws and washers for later use.

•Remove right side support table. Loosen the three M10 bolts holding the support table to the table saw. You can now lift the support table up and off. Finish removing the hardware. (If you are also adding a Slide Table accessory, the left side support table can be removed at this time.)

•Continue with Assembly, starting at Step 8.

If you have other accessories (Slide Table and/or Outfeed Table) completely assemble the 52" Rail system first, except for attaching the rear rail. Outfeed Table should be assembled last.

PLEASE READ ENTIRE ASSEMBLY SECTION BEFORE PROCEEDING.

STEP 1. Remove parts box, motor cover, fence beam, and side tables from saw packaging.

STEP 2. Turn the saw right side up.You will need help. The combined weight of the table top and motor is approxi- mately 200 lbs.

STEP 3. Cut and remove plastic strap holding the motor.

STEP 4. Using front hand crank, lower the motor some and remove the foam packing material between the motor and the mechanism.

STEP 5. Install bevel crank. (Fig. 2) To do this, first install the crank handle (A) over the shaft (B), rotate slightly to fully engage the shaft pin. Screw the lock knob (C) into place until it is fully seated, then back it off 1/4 to 1/2 turn.

FIG. 2

FIG. 3

STEP 6. Using height crank, raise mechanism up as high as it will go.

STEP 7. Install wrench hook. (Fig. 3) On the front right leg, near the top is a plastic threaded insert. Thread the "L" shaped wrench hook in until only a few threads are visible.