Sterling 882.00274.00 Timer Module, Used as a Cycle Override Safety Timer, Counter Module

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Timer/Counter Control Operation (Injection Molding Applications)

The Timer/Counter control is designed for use with cyclical processes like injection molding and features a timer and counter module. It also acts as a cycle override safety timer.

Timer Module

This feature of the controller assists in calibration of the additive feeder (See Page 20 for specific calibration instructions.).

Procedure

1.Set the timer to the desired calibration period, using the round timer keys (See the timer information sheet for additional information.).

2.Start the additive feeder by flipping the MOTOR switch to the MANUAL position.

3.When the timer times out, the feeder automatically stops.

Used as a Cycle Override Safety Timer

This component of the controller allows the operator to override the molding machine shot cycle when the additive feeder motor is running in AUTO mode.

Procedure

1.Time the duration of feeder operation during a typical Injection molding machine shot cycle.

2.Set the timer to a slightly longer value.

3.Start the additive feeder by flipping the motor switch to the AUTO position.

4.If the timer times out because of a process flow problem, the feeder will automatically stop.

5.Reset the power switch.

Counter Module

The counter module may be used as an inventory management aid and can also confirm the total cycles between reset independent of the IMM’s control. Every IMM cycle will increment the display value. The counter module has battery-backed memory and will not lose count if the electrical power is interrupted.

Press the RESET button to reset the counter.

Note: Remove the jumper on the back of the module to lock out the reset button. Replace the jumper to restore reset button operation. Disconnect the power before moving the jumper.

Additive Feeders

Chapter 4: Operation

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Contents SF Series Additive Feeders Parts and Service Department Shipping Information Table of Contents Troubleshooting Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectStandard Features Mechanical FeaturesFunctional Description Models Covered in This ManualElectrical Features Controller FeaturesOptions Accessories Safety Devices and Interlocks Safety Circuit StandardsFail Safe Operation Safety Device Lock-Outs Installation Supply System InstallationUncrating the Equipment Rigging and Placing the Additive FeederMain Power Connection Electrical ConnectionsControl Relay Connection Setup Procedures Determining the Desired Feed Rate110 100 Calibration Procedure ProcedureEquipment Needed Examples Observed Feed RatesInitial Start-up Pre-Startup ChecksStarting Up the Additive Feeder Shutting Down the Additive FeederSwitches Indicator LightsOperation Start-upTimer Module Used as a Cycle Override Safety TimerCounter Module Elapsed Time Module Regrind Feeder with Proximity Switch Dual Setpoint Control Operation 2 Component ApplicationsSet Point #2 Motor Control Bottom Low Level Extruder Tracking Installation and Setup Extruder Tracking ControlExtruder Tracking Equation Desired Display Setting Field Control ProgrammingEquation Motor RPM = 25.2 X Auger RPMProgramming Mode Viewing or Changing the ConstantProgramming for Follower Operation Viewing or Changing the Program Minimum Setting Viewing or Changing the Program Maximum SettingExiting Programming Mode and Returning to Run Mode Program Minimum SettingAdditive Feeder Control Factory Defaults Shutting Down the Additive FeederMaintenance Preventative Maintenance SchedulePhotocopy this page for your maintenance records Preventative Maintenance Material Cleanout/ChangeoverCorrective Maintenance Auger Assembly ChangeoverRemoving Auger Assembly Installing Auger AssemblyMotor Brush Replacement Replacement Motor Brush Part NumbersTroubleshooting Problem Possible cause Corrective actionIntroduction Additive Feeders Troubleshooting Warranty AppendixOptional Components Technical Specifications Annex B InformationDrawings and Diagrams Additive Feeder Specifications and Overall DimensionsTypical Additive Feeder Controllers SET Point Spare Parts List Exploded Assembly Drawing Parts ListA0541292 Auger Assembly, 1/2 One Component Control Enclosure Parts Identification Two Component Control Enclosure Parts Identification Safety Tag Information Warranty ReturnsAdditive Feeder Safety Tags Returned Material PolicyAdditive Feeder Identification Serial Number Tag Technical AssistanceWorksheet for Charting Feed Rates Photocopy this page for your records