Sterling 882.00274.00 Corrective Maintenance, Auger Assembly Changeover, Removing Auger Assembly

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5-3 Corrective Maintenance

This section provides you with the information necessary to correct or repair any issues which might appear during the normal operation of your additive feeder. Although we have listed how to perform these procedures, it is recommended that you call the Service Department to have any in-depth maintenance performed.

Auger Assembly Changeover

Our additive feeder auger assemblies may be removed and installed without tools. All auger sizes are interchangeable.

Caution! Disconnect and/or lock out electrical power before removing an auger assembly or performing any service or maintenance.

Removing Auger Assembly

1.Empty the supply hopper by swinging open the cleanout hatch.

2.Disengage the motor assembly from the auger by removing the motor mount linchpin and swinging out the motor.

3.Pull the auger out.

4.Swing open the calibration hatch.

5.Release the UHMW auger insert by pulling out the spring loaded pluger and turning it a quarter turn.

6.Slide the auger insert out through the transport tube assembly.

7.Clean any remaining additive from inside the feeder.

Installing Auger Assembly

Make sure the insert and auger to be installed are a matching set.

1.Slide the UHMW insert into the material transport tube. Line up the insert’s groove with the locking pin in the side of the transport tube. Be sure the locking pin is retracted.

2.When the locking pin is aligned with the insert’s groove, release the locking pin. The locking pin will ride in the groove as the insert is pushed into the transport tube.

3.When the insert is in place, the locking pin will snap into a retaining slot in the insert’s guide groove.

4.Insert the matching auger into the insert and line up the motor coupler with the pin on the end of the auger.

5.Fasten the motor assembly into place by restoring the linchpin to its original position.

6.Close and secure the calibration and cleanout hatches.

Additive Feeders

Chapter 5: Maintenance

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Contents SF Series Additive Feeders Parts and Service Department Shipping Information Table of Contents Troubleshooting Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionOptions Electrical FeaturesController Features Accessories Fail Safe Operation Safety Devices and InterlocksSafety Circuit Standards Safety Device Lock-Outs Rigging and Placing the Additive Feeder InstallationSupply System Installation Uncrating the EquipmentControl Relay Connection Main Power ConnectionElectrical Connections Determining the Desired Feed Rate Setup Procedures110 100 Equipment Needed Calibration ProcedureProcedure Observed Feed Rates ExamplesShutting Down the Additive Feeder Initial Start-upPre-Startup Checks Starting Up the Additive FeederStart-up SwitchesIndicator Lights OperationCounter Module Timer ModuleUsed as a Cycle Override Safety Timer Elapsed Time Module Set Point #2 Motor Control Bottom Low Level Regrind Feeder with Proximity SwitchDual Setpoint Control Operation 2 Component Applications Extruder Tracking Control Extruder Tracking Installation and SetupExtruder Tracking Equation Motor RPM = 25.2 X Auger RPM Desired Display SettingField Control Programming EquationProgramming for Follower Operation Programming ModeViewing or Changing the Constant Program Minimum Setting Viewing or Changing the Program Minimum SettingViewing or Changing the Program Maximum Setting Exiting Programming Mode and Returning to Run ModeShutting Down the Additive Feeder Additive Feeder Control Factory DefaultsPhotocopy this page for your maintenance records MaintenancePreventative Maintenance Schedule Material Cleanout/Changeover Preventative MaintenanceInstalling Auger Assembly Corrective MaintenanceAuger Assembly Changeover Removing Auger AssemblyReplacement Motor Brush Part Numbers Motor Brush ReplacementIntroduction TroubleshootingProblem Possible cause Corrective action Additive Feeders Troubleshooting Appendix WarrantyOptional Components Annex B Information Technical SpecificationsAdditive Feeder Specifications and Overall Dimensions Drawings and DiagramsTypical Additive Feeder Controllers SET Point Exploded Assembly Drawing Parts List Spare Parts ListA0541292 Auger Assembly, 1/2 One Component Control Enclosure Parts Identification Two Component Control Enclosure Parts Identification Returned Material Policy Safety Tag InformationWarranty Returns Additive Feeder Safety TagsTechnical Assistance Additive Feeder Identification Serial Number TagPhotocopy this page for your records Worksheet for Charting Feed Rates