Sterling 882.00274.00 specifications Preventative Maintenance Schedule

Page 33

Chapter 5: Maintenance

5-1 Preventative Maintenance Schedule

The checklist below contains a list of items which should be inspected and/or replaced to keep your Additive Feeder operating at peak efficiency. Perform each inspection at the regular intervals listed below.

System model #

 

 

 

 

 

 

 

 

 

 

Serial #

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every week

Date/

Date/

 

Date/

Date/

 

Date/

 

Date/

Date/

Date/

Date/

 

Date/

Date/

Date/

Date/

By

By

 

By

 

By

 

 

By

 

By

By

 

By

 

By

 

By

By

By

By

Inspect auger,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sleeve and hopper

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

throat. Clean if

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

dirty.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Every month

Jan

Feb

 

Mar

 

Apr

 

May

 

Jun

 

Jul

 

Aug

 

Sep

 

Oct

 

Nov

 

Dec

Lock out electrical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

power and inspect

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

electrical wiring for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

integrity.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Visually inspect the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

operation of motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and auger while it

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

is operatng.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Photocopy this page for your maintenance records -

Additive Feeders

Chapter 5: Maintenance

32 of 50

Image 33
Contents SF Series Additive Feeders Parts and Service Department Shipping Information Table of Contents Troubleshooting Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualElectrical Features Controller FeaturesOptions Accessories Safety Devices and Interlocks Safety Circuit StandardsFail Safe Operation Safety Device Lock-Outs Supply System Installation InstallationUncrating the Equipment Rigging and Placing the Additive FeederMain Power Connection Electrical ConnectionsControl Relay Connection Determining the Desired Feed Rate Setup Procedures110 100 Calibration Procedure ProcedureEquipment Needed Observed Feed Rates ExamplesPre-Startup Checks Initial Start-upStarting Up the Additive Feeder Shutting Down the Additive FeederIndicator Lights SwitchesOperation Start-upTimer Module Used as a Cycle Override Safety TimerCounter Module Elapsed Time Module Regrind Feeder with Proximity Switch Dual Setpoint Control Operation 2 Component ApplicationsSet Point #2 Motor Control Bottom Low Level Extruder Tracking Control Extruder Tracking Installation and SetupExtruder Tracking Equation Field Control Programming Desired Display SettingEquation Motor RPM = 25.2 X Auger RPMProgramming Mode Viewing or Changing the ConstantProgramming for Follower Operation Viewing or Changing the Program Maximum Setting Viewing or Changing the Program Minimum SettingExiting Programming Mode and Returning to Run Mode Program Minimum SettingShutting Down the Additive Feeder Additive Feeder Control Factory DefaultsMaintenance Preventative Maintenance SchedulePhotocopy this page for your maintenance records Material Cleanout/Changeover Preventative MaintenanceAuger Assembly Changeover Corrective MaintenanceRemoving Auger Assembly Installing Auger AssemblyReplacement Motor Brush Part Numbers Motor Brush ReplacementTroubleshooting Problem Possible cause Corrective actionIntroduction Additive Feeders Troubleshooting Appendix WarrantyOptional Components Annex B Information Technical SpecificationsAdditive Feeder Specifications and Overall Dimensions Drawings and DiagramsTypical Additive Feeder Controllers SET Point Exploded Assembly Drawing Parts List Spare Parts ListA0541292 Auger Assembly, 1/2 One Component Control Enclosure Parts Identification Two Component Control Enclosure Parts Identification Warranty Returns Safety Tag InformationAdditive Feeder Safety Tags Returned Material PolicyTechnical Assistance Additive Feeder Identification Serial Number TagPhotocopy this page for your records Worksheet for Charting Feed Rates