Sterling 882.00274.00 specifications Troubleshooting

Page 5

CHAPTER 5: MAINTENANCE

32

5-1

Preventative Maintenance Schedule

32

5-2

Preventative Maintenance

33

 

Material Cleanout/Changeover

33

5-3

Corrective Maintenance

34

 

Auger Assembly Changeover

34

 

Motor Brush Replacement

35

CHAPTER 6: TROUBLESHOOTING

36

6-1

Introduction

36

CHAPTER 7: APPENDIX

38

7-1

Warranty

38

 

Warranty Specifications

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Warranty Restrictions

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Warranty Liabilities

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Customer Responsibilities

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7-2

Optional Components

39

7-3

Technical Specifications

40

 

Annex B Information

40

7-4

Drawings and Diagrams

41

7-5

Spare Parts List

44

7-6

Returned Material Policy

48

 

Credit Returns

48

 

Warranty Returns

48

7-7

Safety Tag Information

48

 

Additive Feeder Safety Tags

48

7-8 Additive Feeder Identification (Serial Number) Tag

49

7-9

Technical Assistance

49

 

Parts Department

49

 

Service Department

49

 

Sales Department

49

 

Contract Department

49

Additive Feeders

iv

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Contents SF Series Additive Feeders Parts and Service Department Shipping Information Table of Contents Troubleshooting Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualOptions Electrical FeaturesController Features Accessories Fail Safe Operation Safety Devices and InterlocksSafety Circuit Standards Safety Device Lock-Outs Supply System Installation InstallationUncrating the Equipment Rigging and Placing the Additive FeederControl Relay Connection Main Power ConnectionElectrical Connections Determining the Desired Feed Rate Setup Procedures110 100 Equipment Needed Calibration ProcedureProcedure Observed Feed Rates ExamplesPre-Startup Checks Initial Start-upStarting Up the Additive Feeder Shutting Down the Additive FeederIndicator Lights SwitchesOperation Start-upCounter Module Timer ModuleUsed as a Cycle Override Safety Timer Elapsed Time Module Set Point #2 Motor Control Bottom Low Level Regrind Feeder with Proximity SwitchDual Setpoint Control Operation 2 Component Applications Extruder Tracking Control Extruder Tracking Installation and SetupExtruder Tracking Equation Field Control Programming Desired Display SettingEquation Motor RPM = 25.2 X Auger RPMProgramming for Follower Operation Programming ModeViewing or Changing the Constant Viewing or Changing the Program Maximum Setting Viewing or Changing the Program Minimum SettingExiting Programming Mode and Returning to Run Mode Program Minimum SettingShutting Down the Additive Feeder Additive Feeder Control Factory DefaultsPhotocopy this page for your maintenance records MaintenancePreventative Maintenance Schedule Material Cleanout/Changeover Preventative MaintenanceAuger Assembly Changeover Corrective MaintenanceRemoving Auger Assembly Installing Auger AssemblyReplacement Motor Brush Part Numbers Motor Brush ReplacementIntroduction TroubleshootingProblem Possible cause Corrective action Additive Feeders Troubleshooting Appendix WarrantyOptional Components Annex B Information Technical SpecificationsAdditive Feeder Specifications and Overall Dimensions Drawings and DiagramsTypical Additive Feeder Controllers SET Point Exploded Assembly Drawing Parts List Spare Parts ListA0541292 Auger Assembly, 1/2 One Component Control Enclosure Parts Identification Two Component Control Enclosure Parts Identification Warranty Returns Safety Tag InformationAdditive Feeder Safety Tags Returned Material PolicyTechnical Assistance Additive Feeder Identification Serial Number TagPhotocopy this page for your records Worksheet for Charting Feed Rates