Schneider Electric ATV61 manual Variable-torque applications

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This document has been designed to assist you when replacing an Altivar 38 with an Altivar 61 version V1.1 ie01 or later. Scope of application:

-Variable-torque applications

-Replacement of Altivar 38 on three-phase 380 V 460 V ranges

The Altivar 61 and its various options or accessories can be selected on the basis of the hardware configuration used on the Altivar 38.

The fundamental expansions offered by the Altivar 61 affect features such as the number of I/O, application functions, operating temperature, etc.

This manual also outlines assembly, installation and wiring instructions.

Migrating an Altivar 38 to an Altivar 61 software configuration is made simple by the use of the PowerSuite v2.20 software workshop.

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Contents Altivar Variable-torque applications Table of contents Migration from ATV 38V ATV Altivar 38 hardware identification Your catalog number starts with ATV38H ATV38 catalog Power NumberChoosing the Altivar 61 catalog number Your catalog number starts with ATV38EDSelecting the power circuit options Air exchanger kit VW3A5880x Mounting accessoriesRemovable power terminal kit VW3A5881x Nema type 1 mounting kitControl card fan kit VW3A5882x Separate control card power supply kit VW3A5860xControl circuit options Remote display terminal VW3A58103ATV38 Selecting I/O extension cards VW3A58201, VW3A58202ATV38 and I/O option cards VW3A58201, VW3A58202 PTCVW3A58202 PI feedback or summed reference Three different optionsBecomes ATV VW3... cardCommunication with Profibus bus VW3A58307 Selecting communication channelsCommunication via Modbus network Communication with DeviceNet bus VW3A58309Communication via Ethernet network VW3A58310 Communication with Metasys N2 bus VW3A58354UCommunication with Interbus bus VW3A58304E Communication via Fipio bus VW3A58311Installation Using catalog numbers starting with ATV38HATV 61HU15N4 Comparison of dimensions Width Height DepthATV 61H075N4 ATV 61HU22N4ATV 61HD75N4 ATV 61HD45N4ATV 61HD55N4 ATV 61HD90N4ATV38Hppp product on heatsink Comparison of dimensionsDimensions ATV 61HD30N4, D37N4 D15N4, D18N4D22N4 D45N4, D55N4, D75N4ATV 38Hppp 75 kW and y 315 kW Product on heatsink ATV61HMounting the RFI filter Drive Filter Width Height Depth MountingDrive Width Height Depth MountingVW3 Comparison of dimensionsRFI filters Mounting under the drive Side mounting against the ATVATV38Hppppp Nema mounting kitsKit catalog Kit catalog ProductKit for UL Nema Type 1 conformity or IP 21 protection Separate control card power supply Remote display terminalLayout of the ATV38 power terminals Power cablesDisconnecting the RFI filter if using an IT system Connecting to the AltivarCharacteristics of the ATV38 power terminals AWGPC/-, PO, PA/+ Maximum terminal wire size/tightening torqueDrive terminals L1/R, L2/S, L3/T, U/T1, V/T2, W/T3 PA, PBATV61H D90M3X, C13N4 PA, PB RO, SO, toATV61HC16N4 ATV61HC22N4 ATV61H C25N4, C31N4 ATV38 value kOhms Control wiring and I/O characteristicsControl and option card logic input wiring LI6 wired as PTC probe Encoder Acceptance Installing the communication option cardGeneral Check that the drive is turned offOption card fault Value Description of parameter valuesCommunication via Modbus network Mixed schematicSchematic diagram Calculating the polarization resistorsConfiguring the drive control mode Configuring the driveConfiguring the address Reminder of the various connection methodsConfiguring communication monitoring PLC configuration and applicationAddress ATV38 switches ATV61 switches 12345678 Reminder of possible connection methodsCommunication via CANopen network Configuring polarity on the drive RS 485 busPLC configuration and application Matching the line termination resistorConfiguring the drive Address and Baud rateAddress Configuring the drive address on the Profibus DP networkCommunication via Profibus DP network 1234Configuring the drive in ATV38 Interchangeability mode Communication faultCommunication via Fipio network VW3 A3 311 option card Connecting to the Fipio busConfiguring the drive address on the Fipio network PresentationFamily Altivar 38 PKW indexed periodic variablesManaging loss of Fipio communication Base moduleConfiguring the communication parameters Communication via Interbus networkATV38 ATV61 Configuring the drive address on the Modbus Plus networkCommunication via Modbus Plus network Communication fault Communication via DeviceNet network Configuring the drive on the networkConfiguring the drive address on the DeviceNet network MACPLC configuration and application Drive implementation on the DeviceNet network Implementation of the communication option cards Implementation of the communication option cards Implementation of the communication option cards Implementation of the communication option cards P06 P06 Communication fault Communication via Ethernet network Drive configuration in Expert modeUsing the Bootp protocol Transmission speedActivating the service Using the DHCP-FDR protocolFaulty Device Replacement FDR Procedure on the AltivarAvailable address fields Modbus serviceProgramming the Altivar 38 Ethernet parameters XxxxConfiguring the periodic parameter assignment table IO Scanning serviceEthernet card access to the Modbus server Modbus functions availableFDR service fault EPF2 Configuring the IO Scanner page from the Http server Implementation of the communication option cards Snmp agent Configuring the IO Scanner page using TCP/Modbus messagingAltivar 38 PKW parameter-setting service Description ATV61 registerFDR service fault EPF2 PDA Altivar page Last Fault = ILF FaultCommunication fault Standard Http serverAS-i Speed mode, 1 direction of operation 11 . +/- speed modeAssignment of the Inputs/Outputs Assignment of inputs/outputsManaging the terminal outputs AS-i monitoring bits Configuring the drive logic I/OSpeed mode, 2 directions of operation LimitationsMulti-motor card Application-specific option cardsPump card Multi-parameter cardAtv61migrationenv1 2006-04