Hobart Welding Products OM-945 manual Engine

Page 40

Trouble

Remedy

 

 

Erratic power output at generator pow-

Check fuel level.

er ac receptacles.

 

 

 

 

Check engine speed and adjust if necessary (see Section 8-7or 9-7).

 

 

 

Check receptacle wiring and connections.

 

 

 

Have Factory Authorized Service Agent check brushes and slip rings.

 

 

C. Engine

Trouble

Remedy

 

 

Engine will not crank.

Check fuse F6, and replace if open (see Section 8-4or 9-4).

 

 

 

Check battery voltage.

 

 

 

Check battery connections and tighten if necessary.

 

 

 

Check plug PLG4 and plug PLG8 connections.

 

 

 

Have Factory Authorized Service Agent check Engine Control switch S2.

 

 

Engine will not start.

Check fuel level.

 

 

 

Check battery voltage.

 

 

 

Check battery connections and tighten if necessary.

 

 

 

Check oil level (see Section 5-2or 5-3).

 

 

 

Check low oil pressure shutdown switch (see Parts List for location).

 

 

 

Have Factory Authorized Service Agent check fuel shutoff solenoid FS1.

 

 

Engine starts, but stops when Engine

Check oil level.

Control switch returns to Run position.

 

Check and refill crankcase with proper viscosity oil for operating temperature, if necessary.

 

 

 

 

Check low oil pressure shutdown switch (see Parts List for location).

 

 

Engine stopped during normal

Check fuel level.

operation.

 

Check oil level (see Section 5-2or 5-3).

 

 

 

 

Check fuse F6, and replace if open (see Section 8-4or 9-4).

 

 

 

Check low oil pressure shutdown switch (see Parts List for location)

 

 

 

Periodically recharge battery (approximately every 3 months).

 

 

 

Replace battery.

 

 

 

Check voltage regulator and connections according to engine manual.

 

 

 

Have Factory Authorized Service Agent check fuel shutoff solenoid FS1.

 

 

Battery Discharges between uses.

Clean battery, terminals, and posts with baking soda and water solution; rinse with clear water.

 

 

 

Periodically recharge battery (approximately every 3 months).

 

 

 

Replace battery.

 

 

 

Check voltage regulator and connections according to engine manual.

 

 

Engine idles, but does not come up to

Have Factory Authorized Service Agent check field control board PC1, and current transformer CT1.

weld speed.

 

 

 

Engine speed varies rapidly under

Reduce generator power load at ac receptacles.

heavy generator power load.

 

 

 

Unstable or sluggish engine speeds.

Readjust throttle linkage if necessary. Check throttle solenoid TS1 for smooth operation.

 

 

 

Check oil level. Oil level should not exceed Full mark on dipstick. Fuel pump will operate erratically if

 

crankcase is overfilled.

 

 

 

Tune-up engine according to engine manual.

 

 

Engine does not return to idle speed.

Remove weld and generator power loads.

 

 

 

Check throttle linkage for smooth, non-binding operation.

 

 

 

Have Factory Authorized Service Agent check current transformer CT1, Engine Control switch S2,

 

throttle solenoid TS1, and field control board PC1.

 

 

OM-945 Page 36

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Contents Processes DescriptionFrom Hobart to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’AIR Comprimé peut provoquer des blessures ’EMPLOI Excessif peutLE Surchauffement peut endom- mager le moteur électrique LES Étincelles Volantes risquent de provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Pour les moteurs à essencePour les moteurs diesel En ce qui concerne les stimulateurs cardiaques− Specifications Symbol DefinitionsWeld, Power, and Engine Specifications − DefinitionsDimensions, Weights, and Operating Angles Generator Power CurveFuel Consumption All Models Duty CycleMaterial Thickness Reference Chart Volt-Ampere Curves− Installation Installing Welding GeneratorVehicle frame. Always connect a ground wire MountingEngine Prestart Checks Robin-Powered Units Engine Prestart Checks Kohler-Powered UnitsFuel OilActivating The Dry Charge Battery If Applicable Connecting the BatteryDo not overfill battery cells Connect negative −Installing Exhaust Pipe Weld Output TerminalsConnecting To Weld Output Terminals Selecting Weld Cable Sizes− Operating the Welding Generator Front Panel ControlsCold Weather Engine Operation Amperage Selection Table For Stick Smaw ElectrodesInfrequently Loaded− Operating Auxiliary Equipment Standard ReceptaclesOptional Generator Power Receptacles Gfci Receptacle OptionCurrent Available in Amperes 240 Receptacle− Maintenance ROBIN-POWERED Units Routine Maintenance Robin-Powered UnitsMaintenance Label Robin-Powered Units Servicing Air Cleaner Robin−Powered Units Overload Protection Robin-Powered Units Servicing Optional Spark Arrestor Robin-Powered UnitsStop engine. Disconnect nega- tive − battery cable Stop engine and let coolFull Tools Needed Idle Speed Adjustment Adjusting Engine Speed Robin-Powered UnitsWeld/Power Speed Adjustment − Maintenance − KOHLER-POWERED Units Routine Maintenance Kohler-Powered UnitsMaintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler−Powered Units Overload Protection Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units802 339-G / S-0842 Adjusting Engine Speed Kohler-Powered Units Stop engine. Reinstall wrapper− Troubleshooting TroubleshootingGenerator Power WeldingEngine Work like a Pro − Electrical Diagram Selecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesWeld current starts when electrode touches work- piece Stick Welding Procedure− Stick Welding Smaw Guidelines Striking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Good Weld Bead Characteristics Poor Weld Bead CharacteristicsPositioning Electrode Holder Conditions That Affect Weld Bead Shape Electrode Movement During WeldingLap Joint Butt JointsTee Joint Troubleshooting − Porosity Troubleshooting − Excessive SpatterWeld Test Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion − Parts List Main Assembly Robin Engine ShownMain Assembly Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Support ServiceAssistance Contact your Distributor for Hobart Welding Products
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Manual 68 pages 57.29 Kb