Hobart Welding Products OM-945 manual Typical Connections To Supply Standby Power

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12-10. Typical Connections To Supply Standby Power

YProperly install and ground this equipment according to its Owner’s Manual and national, state, and local codes.

1

Utility

Electrical

Service

2

Transfer Switch

5

Essential

Loads

3

Fused

Disconnect

Switch

(If Required)

4

Welding

Generator

Output

YHave only qualified persons perform these connections according to all applicable codes and safety practic- es.

YProperly install and ground this equipment according to its Owner’s Manual and national, state, and local codes.

.Customer-supplied equipment is re- quired if generator will supply standby power during emergencies or power out- ages.

1Utility Electrical Service

2Transfer Switch (Double-Throw)

Switch transfers the electrical load from electric utility service to the generator. Trans- fer load back to electric utility when service is restored.

Install correct switch (customer-supplied). Switch rating must be same as or greater than the branch overcurrent protection.

3 Fused Disconnect Switch

Install correct switch (customer-supplied) if required by electrical code.

4 Welding Generator Output

Generator output voltage and wiring must be consistent with regular (utility) system volt- age and wiring.

Connect generator with temporary or perma- nent wiring suitable for the installation.

Turn off or unplug all equipment connected to generator before starting or stopping engine. When starting or stopping, the engine has low speed which causes low voltage and frequency.

5 Essential Loads

Generator output may not meet the electrical requirements of the premises. If generator does not produce enough output to meet all requirements, connect only essential loads (pumps, freezers, heaters, etc. − See Sec- tion 12-4).

Notes

Work like a Pro!

Pros weld and cut safely. Read the safety rules at the beginning of this manual.

OM-945 Page 44

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Contents Processes DescriptionFrom Hobart to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards Principal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Bruit peut affecter l’ouïe’AIR Comprimé peut provoquer des blessures ’EMPLOI Excessif peutLE Surchauffement peut endom- mager le moteur électrique LES Étincelles Volantes risquent de provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Pour les moteurs à essencePour les moteurs diesel En ce qui concerne les stimulateurs cardiaques− Specifications Symbol DefinitionsWeld, Power, and Engine Specifications − DefinitionsDimensions, Weights, and Operating Angles Generator Power CurveFuel Consumption All Models Duty CycleMaterial Thickness Reference Chart Volt-Ampere Curves− Installation Installing Welding GeneratorVehicle frame. Always connect a ground wire MountingEngine Prestart Checks Robin-Powered Units Engine Prestart Checks Kohler-Powered UnitsFuel OilActivating The Dry Charge Battery If Applicable Connecting the BatteryDo not overfill battery cells Connect negative −Installing Exhaust Pipe Weld Output TerminalsConnecting To Weld Output Terminals Selecting Weld Cable Sizes− Operating the Welding Generator Front Panel ControlsCold Weather Engine Operation Amperage Selection Table For Stick Smaw ElectrodesInfrequently Loaded− Operating Auxiliary Equipment Standard ReceptaclesOptional Generator Power Receptacles Gfci Receptacle OptionCurrent Available in Amperes 240 Receptacle− Maintenance ROBIN-POWERED Units Routine Maintenance Robin-Powered UnitsMaintenance Label Robin-Powered Units Servicing Air Cleaner Robin−Powered Units Overload Protection Robin-Powered Units Servicing Optional Spark Arrestor Robin-Powered UnitsStop engine. Disconnect nega- tive − battery cable Stop engine and let coolFull Tools Needed Adjusting Engine Speed Robin-Powered Units Idle Speed AdjustmentWeld/Power Speed Adjustment − Maintenance − KOHLER-POWERED Units Routine Maintenance Kohler-Powered UnitsMaintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler−Powered Units Overload Protection Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units802 339-G / S-0842 Adjusting Engine Speed Kohler-Powered Units Stop engine. Reinstall wrapper− Troubleshooting TroubleshootingGenerator Power WeldingEngine Work like a Pro − Electrical Diagram − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesStick Welding Procedure Weld current starts when electrode touches work- piece− Stick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc − Scratch Start TechniqueStriking an Arc − Tapping Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder Conditions That Affect Weld Bead Shape Electrode Movement During WeldingButt Joints Lap JointTee Joint Troubleshooting − Porosity Troubleshooting − Excessive SpatterWeld Test Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Excessive Penetration Troubleshooting − Burn-Through Troubleshooting − Waviness Of BeadTroubleshooting − Distortion − Parts List Main Assembly Robin Engine ShownMain Assembly Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Service SupportAssistance Contact your Distributor for Hobart Welding Products
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