Hobart Welding Products OM-945 manual Butt Joints, Lap Joint, Tee Joint

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13-10. Butt Joints

1

2

1/16 in 30° (1.6 mm)

3

4

1 Tack Welds

Prevent edges of joint from drawing together ahead of electrode by tack welding the materials in position be- fore final weld.

2 Square Groove Weld

Good for materials up to 3/16 in (5 mm) thick.

3 Single V-Groove Weld

Good for materials 3/16 − 3/4 in (5-19 mm) thick. Cut bevel with oxy- acetylene or plasma cutting equip- ment. Remove scale from material after cutting. A grinder can also be used to prepare bevels.

Create 30 degree angle of bevel on materials in V-groove welding.

4 Double V-Groove Weld

Good for materials thicker than 3/16 in (5 mm).

S-0662

13-11. Lap Joint

30°

30°

Or Less

Or Less

 

1

1

2

3

Single-Layer Fillet Weld

Multi-Layer Fillet Weld

1Electrode

2Single-Layer Fillet Weld Move electrode in circular motion.

3Multi-Layer Fillet Weld

Weld a second layer when a heavi- er fillet is needed. Remove slag be- fore making another weld pass. Weld both sides of joint for maxi- mum strength.

S-0063 / S-0064

13-12. Tee Joint

 

1

 

 

45°

 

2

Or Less

2

 

 

1

1Electrode

2Fillet Weld

Keep arc short and move at definite rate of speed. Hold electrode as shown to provide fusion into the corner. Square edge of the weld surface.

For maximum strength weld both sides of upright section.

3 Multi-Layer Deposits

Weld a second layer when a heavi- er fillet is needed. Use any of the weaving patterns shown in Section 13-9. Remove slag before making another weld pass.

3

S-0060 / S-0058-A / S-0061

OM-945 Page 50

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Contents Processes DescriptionFrom Hobart to You Table of Contents Options and Accessories Warranty Symbol Usage Arc Welding HazardsEngine Hazards Compressed Air Hazards EMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereuxDES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïeLE Surchauffement peut endom- mager le moteur électrique ’AIR Comprimé peut provoquer des blessures’EMPLOI Excessif peut LES Étincelles Volantes risquent de provoquer des blessuresPour les moteurs diesel LE Soudage À L’ARC risque de provoquer des interférencesPour les moteurs à essence En ce qui concerne les stimulateurs cardiaquesWeld, Power, and Engine Specifications − SpecificationsSymbol Definitions − DefinitionsDimensions, Weights, and Operating Angles Generator Power CurveFuel Consumption All Models Duty CycleMaterial Thickness Reference Chart Volt-Ampere CurvesVehicle frame. Always connect a ground wire − InstallationInstalling Welding Generator MountingFuel Engine Prestart Checks Robin-Powered UnitsEngine Prestart Checks Kohler-Powered Units OilDo not overfill battery cells Activating The Dry Charge Battery If ApplicableConnecting the Battery Connect negative −Installing Exhaust Pipe Weld Output TerminalsConnecting To Weld Output Terminals Selecting Weld Cable Sizes− Operating the Welding Generator Front Panel ControlsInfrequently Cold Weather Engine OperationAmperage Selection Table For Stick Smaw Electrodes Loaded− Operating Auxiliary Equipment Standard ReceptaclesOptional Generator Power Receptacles Gfci Receptacle OptionCurrent Available in Amperes 240 Receptacle− Maintenance ROBIN-POWERED Units Routine Maintenance Robin-Powered UnitsMaintenance Label Robin-Powered Units Servicing Air Cleaner Robin−Powered Units Stop engine. Disconnect nega- tive − battery cable Overload Protection Robin-Powered UnitsServicing Optional Spark Arrestor Robin-Powered Units Stop engine and let coolFull Tools Needed Adjusting Engine Speed Robin-Powered Units Idle Speed AdjustmentWeld/Power Speed Adjustment − Maintenance − KOHLER-POWERED Units Routine Maintenance Kohler-Powered UnitsMaintenance Label Kohler-Powered Units Servicing Air Cleaner Kohler−Powered Units Overload Protection Kohler-Powered Units Servicing Optional Spark Arrestor Kohler-Powered Units802 339-G / S-0842 Adjusting Engine Speed Kohler-Powered Units Stop engine. Reinstall wrapperGenerator Power − TroubleshootingTroubleshooting WeldingEngine Work like a Pro − Electrical Diagram − Generator Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesStick Welding Procedure Weld current starts when electrode touches work- piece− Stick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc − Scratch Start TechniqueStriking an Arc − Tapping Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder Conditions That Affect Weld Bead Shape Electrode Movement During WeldingButt Joints Lap JointTee Joint Weld Test Troubleshooting − PorosityTroubleshooting − Excessive Spatter Possible Causes Corrective ActionsTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Excessive Penetration Troubleshooting − Burn-Through Troubleshooting − Waviness Of BeadTroubleshooting − Distortion − Parts List Main Assembly Robin Engine ShownMain Assembly Panel, Front w/Components Panel, Front w/Components -1Item Generator -1Item Service SupportAssistance Contact your Distributor for Hobart Welding Products
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