Hobart Welding Products
OM-945
manual
Electrical Diagram
Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagram
Symbol Usage
Connecting the Battery
Main Assembly
Stick Welding Procedure
Page 42
SECTION 11 − ELECTRICAL DIAGRAM
230
514-A
Figure
11-1.
Circuit Diagram For Welding Generator (Robin And
Kohler-Powered
Units)
OM-945
Page 38
Page 41
Page 43
Image 42
Page 41
Page 43
Contents
Processes
Description
From Hobart to You
Table of Contents
Options and Accessories Warranty
Symbol Usage
Arc Welding Hazards
Engine Hazards
Compressed Air Hazards
EMF Information
Principal Safety Standards
California Proposition 65 Warnings
Radiation can cause interference
UN Choc Électrique peut tuer
Signification des symboles
− Consignes DE Sécurité − Lire Avant Utilisation
LES Fumées ET LES GAZ peuvent être dangereux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
LE Bruit peut affecter l’ouïe
LE Surchauffement peut endom- mager le moteur électrique
’AIR Comprimé peut provoquer des blessures
’EMPLOI Excessif peut
LES Étincelles Volantes risquent de provoquer des blessures
Pour les moteurs diesel
LE Soudage À L’ARC risque de provoquer des interférences
Pour les moteurs à essence
En ce qui concerne les stimulateurs cardiaques
Weld, Power, and Engine Specifications
− Specifications
Symbol Definitions
− Definitions
Dimensions, Weights, and Operating Angles
Generator Power Curve
Fuel Consumption All Models
Duty Cycle
Material Thickness Reference Chart
Volt-Ampere Curves
Vehicle frame. Always connect a ground wire
− Installation
Installing Welding Generator
Mounting
Fuel
Engine Prestart Checks Robin-Powered Units
Engine Prestart Checks Kohler-Powered Units
Oil
Do not overfill battery cells
Activating The Dry Charge Battery If Applicable
Connecting the Battery
Connect negative −
Installing Exhaust Pipe
Weld Output Terminals
Connecting To Weld Output Terminals
Selecting Weld Cable Sizes
− Operating the Welding Generator
Front Panel Controls
Infrequently
Cold Weather Engine Operation
Amperage Selection Table For Stick Smaw Electrodes
Loaded
− Operating Auxiliary Equipment
Standard Receptacles
Optional Generator Power Receptacles
Gfci Receptacle Option
Current Available in Amperes 240
Receptacle
− Maintenance ROBIN-POWERED Units
Routine Maintenance Robin-Powered Units
Maintenance Label Robin-Powered Units
Servicing Air Cleaner Robin−Powered Units
Stop engine. Disconnect nega- tive − battery cable
Overload Protection Robin-Powered Units
Servicing Optional Spark Arrestor Robin-Powered Units
Stop engine and let cool
Full Tools Needed
Adjusting Engine Speed Robin-Powered Units
Idle Speed Adjustment
Weld/Power Speed Adjustment
− Maintenance − KOHLER-POWERED Units
Routine Maintenance Kohler-Powered Units
Maintenance Label Kohler-Powered Units
Servicing Air Cleaner Kohler−Powered Units
Overload Protection Kohler-Powered Units
Servicing Optional Spark Arrestor Kohler-Powered Units
802 339-G / S-0842
Adjusting Engine Speed Kohler-Powered Units
Stop engine. Reinstall wrapper
Generator Power
− Troubleshooting
Troubleshooting
Welding
Engine
Work like a Pro
− Electrical Diagram
− Generator Power Guidelines
Selecting Equipment
Grounding Generator To Truck Or Trailer Frame
Earth ground if supplying
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Amperes x Volts = Watts
Industrial Motors Rating Starting Watts Running Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Single-Phase Induction Motor Starting Requirements
Power Required To Start Motor
How Much Power Can Generator Supply?
KVA/HP x HP x 1000 = Starting Amperage
Typical Connections To Supply Standby Power
Selecting Extension Cord Use Shortest Cord Possible
Current Load Watts Amperes
Stick Welding Procedure
Weld current starts when electrode touches work- piece
− Stick Welding Smaw Guidelines
Electrode and Amperage Selection Chart
Striking an Arc − Scratch Start Technique
Striking an Arc − Tapping Technique
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Positioning Electrode Holder
Conditions That Affect Weld Bead Shape
Electrode Movement During Welding
Butt Joints
Lap Joint
Tee Joint
Weld Test
Troubleshooting − Porosity
Troubleshooting − Excessive Spatter
Possible Causes Corrective Actions
Troubleshooting − Incomplete Fusion
Troubleshooting − Lack Of Penetration
Troubleshooting − Excessive Penetration
Troubleshooting − Burn-Through
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
− Parts List
Main Assembly Robin Engine Shown
Main Assembly
Panel, Front w/Components
Panel, Front w/Components -1Item
Generator -1Item
Service
Support
Assistance
Contact your Distributor for
Hobart Welding Products
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