Hobart Welding Products 3025 manual Meter Functions, Mode Switch Settings

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5-3. Meter Functions

NOTE

The meters display the actual weld output values for approximately three seconds after the arc is broken.

Mode

 

Meter Reading At Idle

 

Meter Reading While Welding

 

 

 

 

 

 

 

 

 

 

 

V

 

A

 

V

 

A

Scratch

 

80.0

 

 

85

 

 

10.3

 

 

85

 

Start TIG

 

 

 

 

 

 

 

 

 

Actual Volts (OCV)

Preset Amps

 

Actual Volts

Actual Amps

 

 

 

 

 

 

 

 

 

 

 

V

 

A

 

V

 

A

Lift-Arc TIG

 

7.0

 

 

85

 

 

10.3

 

 

85

 

 

 

Actual Volts

Preset Amps

 

Actual Volts

Actual Amps

 

 

 

 

 

 

 

 

 

 

 

V

 

A

 

V

 

A

TIG

 

 

 

 

85

 

 

10.3

 

 

85

 

 

 

Blank

Preset Amps

 

Actual Volts

Actual Amps

 

 

 

 

 

 

 

 

 

 

 

V

 

A

 

V

 

A

MIG

 

24.5

 

 

 

 

 

24.5

 

 

250

 

 

 

Preset Volts

 

Blank

 

Actual Volts

Actual Amps

 

 

 

 

 

 

 

 

 

 

 

V

 

A

 

V

 

A

Pulsed

 

PPP

 

 

PPP

 

 

24.5

 

 

250

 

MIG

 

 

 

 

 

 

 

 

 

Pulse Display

Pulse Display

 

Actual Volts

Actual Amps

 

 

 

 

 

 

 

 

 

 

 

V

 

A

 

V

 

A

CC

 

 

 

 

85

 

 

24.5

 

 

85

 

 

 

Blank

Preset Amps

 

Actual Volts

Actual Amps

 

 

 

 

 

 

 

 

 

 

 

V

 

A

 

V

 

A

Stick

 

80.0

 

 

85

 

 

24.5

 

 

85

 

 

Actual Volts (OCV)

Preset Amps

 

Actual Volts

Actual Amps

 

 

 

 

 

 

 

 

 

 

 

V

 

A

 

V

 

A

V-Sense

 

80.0

 

 

 

 

 

24.5

 

 

250

 

Feeder

 

 

 

 

 

 

 

 

 

 

Flashes OCV And Preset

 

Blank

 

Actual Volts

Actual Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

5-4. Mode Switch Settings

NOTE

The Stick and CC modes provide the Adaptive Hot Startfeature, which automatically increases the output amperage at the start of a weld should the start require it. This eliminates electrode sticking at arc start.

Mode Switch Setting

Process

Output On/Off Control

 

 

 

Scratch Start TIG

GTAW

Electrode Hot

 

 

 

Lift-Arc TIG

GTAW – See Section 5-5

Electrode Hot

 

 

 

TIG

GTAW With HF Unit, Pulsing Device, Or Remote Control

At Remote 14

 

 

 

MIG

GMAW

At Remote 14

 

 

 

Pulsed MIG

GMAW-P (Requires an external pulsing device.)

At Remote 14

 

 

 

CC

Stick (SMAW) With Remote On/Off

At Remote 14

 

 

 

Stick

SMAW

Electrode Hot

 

 

 

V-Sense Feeder

MIG (GMAW) With Voltage Sensing Wire Feeder

Electrode Hot

 

 

 

OM-492 Page 20

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Contents OM-492 ProcessesDescription From Hobart to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSpecifications Symbol DefinitionsWeld, Power, And Engine Specifications DefinitionsDimensions, Weights, and Operating Angles DimensionsDuty Cycle And Overheating OverheatingCC Mode CV ModeVolt-Ampere Curves Installation Installing Welding GeneratorFuel Consumption Movement Airflow Clearance Do not lift unit from endKeep radiator and air intake clean and free of dirt Engine Prestart ChecksFull 13 mm Diesel Fuel Do not use gasoline. Gasoline will damage engineConnecting The Battery Adding Coolant To RadiatorInstalling Exhaust Pipe Connecting To Weld Output TerminalsSelecting Weld Cable Sizes Remote 14 Receptacle RC5 Information100 ft 30 m Or Less 10 100% Duty CycleOM-492 Operating Welding Generator Controls See SectionDescription Of Controls See Section Mode Switch Settings Mode Meter Reading At Idle Meter Reading While WeldingMode Switch Setting Process Output On/Off Control Meter FunctionsLift-Arc TIG Procedure Touch Seconds Do not Strike Like a MatchAuxiliary Power Receptacles And Circuit Breakers Three-Phase 240Operating Auxiliary Equipment Weld Total 120Load. See circuit diagram Plug Wired for 120/240Wire Load 120V Plug Wired for 240 V, 2-Wire LoadMaintenance and Troubleshooting 500 h 800 h1000 h 2000 hMaintenance Label Servicing Air Cleaner To Clean air filterDo not clean housing with air hose Servicing Optional Spark ArrestorServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Adjusting Engine Speed Adjusting Idle SpeedAdjusting Weld/Power Speed Weld Speed Jam Nut Adjustment ScrewOverload Protection Voltmeter/Ammeter Help Displays Troubleshooting WeldingTrouble Remedy Auxiliary Power No power output Reset circuit breakers see SectionNecessary parts Engine Reset circuit breaker CB9 see Section CT1OM-492 Electrical Diagrams Circuit Diagram For Welding Generator200 RUN-IN Procedure WetstackingRun-In Procedure Using Load Bank Load BankWelding Generator Weld Cables Run-In Procedure Using Resistance Grid Do not touch hot exhaustBank/grid From flammablesAuxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 112104 103 102 101 100 105 109 108 107 1064746 8988 Item Dia Part Mkgs Description Quantity PLG11 Front Panel Front Panel -5, Item Inverter Assembly Inverter Assembly -5, Item Generator Service SupportContact your Distributor for Hobart Welding ProductsCall