Hobart Welding Products 3025 manual Contact your Distributor for, Hobart Welding Products, Call

Page 64

Owner’s Record

Please complete and retain with your personal records.

Model Name	Serial/Style Number
Purchase Date	(Date which equipment was delivered to original customer.)

Distributor

Address

City

State	Zip

Resources Available

Always provide Model Name and Serial/Style Number.

To locate a Distributor, retail or service location:

Call 1-877-Hobart1 or visit our website at www.HobartWelders.com

For technical assistance:

Call 1-800-332-3281

Contact your Distributor for:

Welding Supplies and Consumables

Options and Accessories

Personal Safety Equipment

Service and Repair

Replacement Parts

Training (Schools, Videos, Books)

Technical Manuals (Servicing Information and Parts)

Circuit Diagrams

Welding Process Handbooks

Hobart Welding Products

An Illinois Tool Works Company

600 West Main Street

Troy, OH 45373 USA

For Technical Assistance:

Call1-800-332-3281

For Literature Or Nearest Dealer:

Call 1-877-Hobart1

Contact the Delivering Carrier for:	File a claim for loss or damage during
	shipment.
For assistance in filing or settling claims,
contact your distributor and/or equipment
manufacturer’s Transportation Department.

PRINTED IN USA	 2000 Hobart Welding Products. 1/00

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Contents Processes OM-492Description From Hobart to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Battery Explosion can Blind Moving Parts can cause injuryEngine Exhaust Gases can kill Engine Heat can cause firePrincipal Safety Standards EMF InformationRadiation can cause interference ARC Welding can cause interferenceSignification des symboles Consignes DE SÉ Curité Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent provoquer des blessures ’EXPLOSION DE LA Batterie peutLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserPrincipales normes de sé curité Information sur les champs é lectromagné tiquesLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSpecifications Symbol DefinitionsWeld, Power, And Engine Specifications DefinitionsDimensions, Weights, and Operating Angles DimensionsDuty Cycle And Overheating OverheatingCV Mode CC ModeVolt-Ampere Curves Installation Installing Welding GeneratorFuel Consumption Movement Airflow Clearance Do not lift unit from endKeep radiator and air intake clean and free of dirt Engine Prestart ChecksFull 13 mm Diesel Fuel Do not use gasoline. Gasoline will damage engineConnecting The Battery Adding Coolant To RadiatorInstalling Exhaust Pipe Connecting To Weld Output TerminalsSelecting Weld Cable Sizes Remote 14 Receptacle RC5 Information100 ft 30 m Or Less 10 100% Duty CycleOM-492 Operating Welding Generator Controls See SectionDescription Of Controls See Section Mode Switch Settings Mode Meter Reading At Idle Meter Reading While WeldingMode Switch Setting Process Output On/Off Control Meter FunctionsLift-Arc TIG Procedure Touch Seconds Do not Strike Like a MatchAuxiliary Power Receptacles And Circuit Breakers Three-Phase 240Operating Auxiliary Equipment Weld Total 120Load. See circuit diagram Plug Wired for 120/240Wire Load 120V Plug Wired for 240 V, 2-Wire LoadMaintenance and Troubleshooting 500 h 800 h1000 h 2000 hMaintenance Label Servicing Air Cleaner To Clean air filterDo not clean housing with air hose Servicing Optional Spark ArrestorServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Adjusting Engine Speed Adjusting Idle SpeedAdjusting Weld/Power Speed Weld Speed Jam Nut Adjustment ScrewOverload Protection Voltmeter/Ammeter Help Displays Welding TroubleshootingTrouble Remedy No power output Reset circuit breakers see Section Auxiliary PowerNecessary parts Engine Reset circuit breaker CB9 see Section CT1OM-492 Electrical Diagrams Circuit Diagram For Welding Generator200 RUN-IN Procedure WetstackingLoad Bank Run-In Procedure Using Load BankWelding Generator Weld Cables Run-In Procedure Using Resistance Grid Do not touch hot exhaustBank/grid From flammablesSelecting Equipment Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Current Load Watts AmperesParts List 112104 103 102 101 100 105 109 108 107 1064746 8988 Item Dia Part Mkgs Description Quantity PLG11 Front Panel Front Panel -5, Item Inverter Assembly Inverter Assembly -5, Item Generator Service SupportHobart Welding Products Contact your Distributor forCall