Hobart Welding Products 3025 manual Load. See circuit diagram, Plug Wired for 120/240, Wire Load

Page 27

6-2. Wiring Instructions For Optional 240 Volt, Single-Phase Plug (NEMA 14-50P)

 

1

 

The plug can be wired for a 240 V,

 

 

2-wire load or a 120/240V, 3-wire

 

 

 

3

 

 

load. See circuit diagram.

 

 

1 Plug Wired for 120/240 V,

4

 

 

 

 

 

3-Wire Load

 

 

 

 

 

 

 

When wired for 120 V loads, each

 

 

 

duplex receptacle shares a load

 

 

 

with one half of 240 V receptacle.

120V

 

 

2 Plug Wired for 240 V, 2-Wire

 

 

5

Load

120V

 

 

 

 

 

 

240V

6

 

3

Neutral (Silver) Terminal

 

 

 

 

 

4

Load 1 (Brass)Terminal

 

 

2

 

 

5 Load 2 (Brass) Terminal

 

 

 

3

 

 

6

Ground (Green) Terminal

4

 

 

Strip cord jacket back enough to

 

 

 

 

 

 

separate conductors.

 

 

 

Strip conductors enough to make

 

 

 

good contact with plug terminals.

240V

 

 

Make plug connections and rein-

 

 

stall outer shell and cord grip.

 

 

 

 

 

 

Tighten assembly screws onto

6

 

5

shell. Do not overtighten.

 

 

 

Tools Needed:

Plug1 7/99 – ST-120 813-D

6-3. Wiring Instructions For Optional 240 Volt, 3-Phase Twistlock Plug (NEMA L15-30P)

4 1

3

5

 

240V

2

 

240V

7

240V

1240 V AC Three-Phase, 30 A, 3P4W Twistlock Plug

2Load 1 (Brass) Terminal (X)

3Load 2 (Brass)Terminal (Y)

4Load 3 (Brass) Terminal (Z)

5Ground (Green) Terminal (G)

6Outer Shell

7Cord Grip

Strip cord jacket back enough to sep- arate conductors.

Strip conductors enough to make good contact with plug terminals. Make plug connections and reinstall outer shell and cord grip.

Tighten assembly screws onto shell. Do not overtighten.

6

Tools Needed:

Plug2 7/99 – 802 437

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Contents OM-492 ProcessesDescription From Hobart to You Table of Contents Page ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can killEngine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can killARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interferenceLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES PIÈ CES Chaudes peuvent provoquer des brû lures gravesLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendieConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques LE Soudage À L’ARC risque de provoquer des interfé rencesDefinitions SpecificationsSymbol Definitions Weld, Power, And Engine SpecificationsOverheating Dimensions, Weights, and Operating AnglesDimensions Duty Cycle And OverheatingCC Mode CV ModeVolt-Ampere Curves Movement Airflow Clearance Do not lift unit from end InstallationInstalling Welding Generator Fuel ConsumptionFuel Do not use gasoline. Gasoline will damage engine Keep radiator and air intake clean and free of dirtEngine Prestart Checks Full 13 mm DieselAdding Coolant To Radiator Connecting The BatteryConnecting To Weld Output Terminals Installing Exhaust Pipe10 100% Duty Cycle Selecting Weld Cable SizesRemote 14 Receptacle RC5 Information 100 ft 30 m Or LessOM-492 Controls See Section Operating Welding GeneratorDescription Of Controls See Section Meter Functions Mode Switch SettingsMode Meter Reading At Idle Meter Reading While Welding Mode Switch Setting Process Output On/Off ControlTouch Seconds Do not Strike Like a Match Lift-Arc TIG ProcedureWeld Total 120 Auxiliary Power Receptacles And Circuit BreakersThree-Phase 240 Operating Auxiliary Equipment120V Plug Wired for 240 V, 2-Wire Load Load. See circuit diagramPlug Wired for 120/240 Wire LoadMaintenance and Troubleshooting 2000 h 500 h800 h 1000 hMaintenance Label Servicing Optional Spark Arrestor Servicing Air CleanerTo Clean air filter Do not clean housing with air hoseServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Weld Speed Jam Nut Adjustment Screw Adjusting Engine SpeedAdjusting Idle Speed Adjusting Weld/Power SpeedOverload Protection Voltmeter/Ammeter Help Displays Troubleshooting WeldingTrouble Remedy Auxiliary Power No power output Reset circuit breakers see SectionNecessary parts Engine CT1 Reset circuit breaker CB9 see SectionOM-492 Circuit Diagram For Welding Generator Electrical Diagrams200 Wetstacking RUN-IN ProcedureRun-In Procedure Using Load Bank Load BankWelding Generator Weld Cables From flammables Run-In Procedure Using Resistance GridDo not touch hot exhaust Bank/gridAuxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible109 108 107 106 Parts List112 104 103 102 101 100 1054746 8988 Item Dia Part Mkgs Description Quantity PLG11 Front Panel Front Panel -5, Item Inverter Assembly Inverter Assembly -5, Item Generator Support ServiceContact your Distributor for Hobart Welding ProductsCall
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