Hobart Welding Products 3025 manual Front Panel -5, Item

Page 59

 

Item

Dia.

 

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

 

 

Figure 11-6. Front Panel (Figure 11-5, Item 96)

 

 

 

 

 

 

 

 

 

. .

1 .

. . . . . . . .

. . . .

198 049

. . UPRIGHT, base front

. . . 1

. .

2 .

. . . . . . . .

. . . +191 737

. . PANEL, front louver

. . . 1

. .

3 .

. . . . . . . .

. . . .

182 761

. . LABEL, warning general precautionary CSA

. . . 1

. .

4 .

. . . . . . . .

. . . .

170 391

. . CONN, circ ms protective cap

. . . 1

. .

. . . . . . . . . . . .

. . . .

189 383

. . RECEPTACLE/CIRCUIT BREAKERS with leads (consisting of)

. . . 1

. .

5 .

.

. RC5

. . . . 143 976

. . . . CONNECTOR, circ MS/CPC 14skt sz 20 rcpt panel push-in (service kit) 1

. .

. . . . .

PLG13

. . .

115 091

. . . . CONNECTOR, rect mini 045 10skt 2 row plug (service kit)

. . . 1

. .

6

CB11,CB12 . 083 432

. . . . CIRCUIT BREAKER, man reset 1P 10A 250VAC frict

. . . 2

. .

7 .

. . . . . . . .

. . . .

200 380

. . PANEL, front

. . . 1

. .

8 .

. . . . . . . .

. . . .

190 323

. . BOOT, circuit breaker clear hex nut

. . . 2

. .

9 .

. . . . . . . .

. . . .

601 836

. . NUT, 250-20 .50hex .19H brs

. . . 8

. . 10

. . . . . . . .

. . . .

039 046

. . TERMINAL, pwr output black

. . . 1

. . 11

. . PC5

. . . . 148 608

. . CIRCUIT CARD ASSEMBLY, filter HF

. . . 1

. . 12

. . . . . . . .

. . . .

097 132

. . STAND-OFF, No. 6-32 x .375 lg .250hex brs

. . . 2

. . 13

. . . . . . . .

. . . . .

. . . . . . . .

. . PLATE, lower (order by model & serial number)

. . . 1

. . 14

. . . . . . . .

. . . . .

. . . . . . . .

. . NAMEPLATE, upper (order by model & serial number)

. . . 1

. . 15

. . . . . . . .

. . . .

039 047

. . TERMINAL, pwr output red

. . . 1

. . 16

. . . . . . . .

. . . .

083 030

. . STUD, brs .250-20 x 1.750 w/hex collar

. . . 2

. . 17

. . . . . . . .

. . . .

086 861

. . COVER, receptacle weatherproof

. . . 1

. . 18

. . . . . . . .

. . . .

188 039

. . COVER, receptacle w/gasket

. . . 2

. . 19

. . . . . . . .

. . . .

200 930

. . BOOT, circuit breaker 1 pole

. . . 1

. . 20

. . . . . . . .

. . . .

119 014

. . LEVER, switch black

. . . 1

. . 21

. . . . . . . .

. . . .

021 385

. . BOOT, tgl switch lever

. . . 1

. . 22

. . . . . . . .

. . . .

192 265

. . GAUGE, fuel elec switch w/o switchgage sensor

. . . 1

. . 23

. . . . . . . .

. . . .

118 058

. . METER, hour 12-24VDC 2.25dia

. . . 1

. . 24

. . PL1 .

. . . .

191 935

. . LED, red 12.0V 4 ind lights spl panel mtg round

. . . 1

. . 25

. . CT2

. . . . 192 237

. . TRANSFORMER, current

. . . 1

. . 26

. . . S4 . . . . . 108 024

. . SWITCH, tgl DPST mc 15A 125VAC friction

. . . 1

. . 27

. . . S1

176 606

. . SWITCH, ignition 4posn w/o handle

. . . 1

. . 28

. . PC3

. . . . 196 156

. . CIRCUIT CARD ASSEMBLY, front panel

. . . 1

. . 29

. . RC3

. . . . 182 954

. . RECEPTACLE, str 3P4W 50A 125/250V

. . . 1

. . 30

. . CB3

. . . . 200 929

. . CIRCUIT BREAKER, man reset 2p 50a 240vac screw–90

. . . 1

. . 31

 

RC1,RC2 . . 192 500

. . RECEPTACLE, str dx grd 2P3W 20A 125V

. . . 2

. . 32

 

CB1,CB2 . . 093 996

. . CIRCUIT BREAKER, man reset 1P 20A 250VAC frict

. . . 2

. . 33

. . RC6

. . . . 007 469

. . RECEPTACLE, twlk grd 3P4W 30A 250V

. . . 1

. . 34

. . CB13

. . . .

192 565

. . CIRCUIT BREAKER, man reset 3P 30A 250VAC

. . . 1

. . 35

. . . . . . . .

. . . .

192 566

. . BOOT, circuit breaker 3 pole

. . . 1

. . 36

. . . . . . . .

. . . .

072 253

. . STUD, connection single 10-32 x .500 x 1.250mtg

. . . 1

. . 37

. . . . . . . .

. . . .

174 991

. . KNOB, pointer 1.250dia x .250 ID w/spring clip

. . . 2

. . 38

. . . . . . . .

. . . .

174 992

. . KNOB, pointer .820dia x .250 ID w/spring clip

. . . 2

+When ordering a component originally displaying a precautionary label, the label should also be ordered. *Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-492 Page 55

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Image 59
Page 58 Page 60
Contents Description OM-492Processes From Hobart to You Table of Contents Page ARC Rays can burn eyes and skin Symbol UsageArc Welding Hazards Electric Shock can killEngine Hazards Engine Heat can cause fire Battery Explosion can BlindMoving Parts can cause injury Engine Exhaust Gases can killARC Welding can cause interference Principal Safety StandardsEMF Information Radiation can cause interferenceLES Fumé ES ET LES GAZ peuvent ê tre dangereux Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation UN Choc É Lectrique peut tuerLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES PIÈ CES Chaudes peuvent provoquer des brû lures gravesLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chaleur DU Moteur peut pro- voquer un incendieConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques LE Soudage À L’ARC risque de provoquer des interfé rencesDefinitions SpecificationsSymbol Definitions Weld, Power, And Engine SpecificationsOverheating Dimensions, Weights, and Operating AnglesDimensions Duty Cycle And OverheatingVolt-Ampere Curves CC ModeCV Mode Movement Airflow Clearance Do not lift unit from end InstallationInstalling Welding Generator Fuel ConsumptionFuel Do not use gasoline. Gasoline will damage engine Keep radiator and air intake clean and free of dirtEngine Prestart Checks Full 13 mm DieselAdding Coolant To Radiator Connecting The BatteryConnecting To Weld Output Terminals Installing Exhaust Pipe10 100% Duty Cycle Selecting Weld Cable SizesRemote 14 Receptacle RC5 Information 100 ft 30 m Or LessOM-492 Controls See Section Operating Welding GeneratorDescription Of Controls See Section Meter Functions Mode Switch SettingsMode Meter Reading At Idle Meter Reading While Welding Mode Switch Setting Process Output On/Off ControlTouch Seconds Do not Strike Like a Match Lift-Arc TIG ProcedureWeld Total 120 Auxiliary Power Receptacles And Circuit BreakersThree-Phase 240 Operating Auxiliary Equipment120V Plug Wired for 240 V, 2-Wire Load Load. See circuit diagramPlug Wired for 120/240 Wire LoadMaintenance and Troubleshooting 2000 h 500 h800 h 1000 hMaintenance Label Servicing Optional Spark Arrestor Servicing Air CleanerTo Clean air filter Do not clean housing with air hoseServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Weld Speed Jam Nut Adjustment Screw Adjusting Engine SpeedAdjusting Idle Speed Adjusting Weld/Power SpeedOverload Protection Voltmeter/Ammeter Help Displays Trouble Remedy TroubleshootingWelding Necessary parts Auxiliary PowerNo power output Reset circuit breakers see Section Engine CT1 Reset circuit breaker CB9 see SectionOM-492 Circuit Diagram For Welding Generator Electrical Diagrams200 Wetstacking RUN-IN ProcedureWelding Generator Weld Cables Run-In Procedure Using Load BankLoad Bank From flammables Run-In Procedure Using Resistance GridDo not touch hot exhaust Bank/gridGrounding Generator To Truck Or Trailer Frame Auxiliary Power GuidelinesSelecting Equipment Amperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplyingFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible109 108 107 106 Parts List112 104 103 102 101 100 1054746 8988 Item Dia Part Mkgs Description Quantity PLG11 Front Panel Front Panel -5, Item Inverter Assembly Inverter Assembly -5, Item Generator Support ServiceCall Contact your Distributor forHobart Welding Products
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