Hobart Welding Products 3025 manual PLG11

Page 57

 

Item

Dia.

 

Part

 

 

 

No.

Mkgs.

No.

Description

Quantity

 

 

 

 

 

Figure 11-5. Main Assembly (Continued)

 

 

 

 

 

 

 

. . 55 . .

. . . . . .

. . . .

192 475

. . SUPPORT, engine

. . . 2

. . 56 . .

. . . . . .

. . . .

192 476

. . MOUNT, engine vibration

. . . 2

. . 57 . .

. . . . . .

. . . .

118 829

. . SCREW, shld stl sch .312-18 x .500 x .375

. . . 1

. . 58 . .

. . . . . .

. . . .

194 127

. . LINKAGE, throttle solenoid

. . . 1

. . 59 . .

. . . . . .

. . . .

145 675

. . NUT, .312-18 x .50 hex .37h stl pld deformed

. . . 1

. . 60 . .

. . . . . .

. . . .

192 196

. . SOLENOID, 12VDC 46A push/hold (throttle)

. . . 1

. . 61 . .

. . . . . .

. . . .

192 663

. . BRACKET, mtg solenoid

. . . 1

. . 62 . .

. . . . . .

. . . .

047 234

. . BOLT, banjo

. . . 1

. . 63 . .

. . . . . .

. . . .

047 236

. . FITTING, banjo

. . . 1

. . 64 . .

. . . . . .

. . . .

047 235

. . WASHER, seal oil copper .879 ID x 1.059 OD

. . . 1

. . 65 . .

. . . . . .

. . . .

047 362

. . FITTING, pipe stl adapter spl

. . . 1

. . 66 . .

. . . . . .

. . . .

008 114

. . HOSE, oil w/fittings 17.500 long

. . . 1

. . 67 . .

. . . . . .

. . . .

047 231

. . FITTING, pipe stl adapter swvl 1/2 x 1/2

. . . 1

. . 68 . .

. . . . . .

. . . .

165 271

. . VALVE, oil drain 3/8-18 NPTF

. . . 1

. . 69 . .

. . . . . .

. . . .

197 256

. . HOSE, elbow air cleaner

. . . 1

. . 70 . .

. . . . . .

. . . .

192 188

. . AIR CLEANER, intake 90deg outlet 4.25 in dia

. . . 1

. .

. . . . . .

. . . . . .

. . .

*187 441

. . ELEMENT, air cleaner

. . . 1

. . 71 . .

. . . . . .

. . . .

193 026

. . BAND, mtg air cleaner case

. . . 1

. . 72 . .

. . . . . .

. . . .

197 227

. . HOSE, elbow air intake

. . . 1

. . 73 . .

. . . . . .

. . . .

032 453

. . CABLE, bat neg 24.375 No. 2 awg w/clamp and .375 rng

. . . 1

. . 74 . .

. . . . . .

. . . .

182 935

. . HOLD DOWN, battery

. . . 2

. . 75 . .

. . . . . .

. . . .

146 237

. . BATTERY, stor 12V 535crk 90rsv gp 55

. . . 1

. . 76 . .

. . . . . .

. . . .

147 988

. . STRIP, rbr adh back .125 x 1.000 x 4.000 60 duro

. . . 2

. . 77 . .

. . . . . .

. . . .

114 923

. . BOOT, insulator term post red 1/0 cable .875 OD x 1.00

. . . 2

. . 78 . .

. . . . . .

. . . .

182 276

. . CABLE, bat pos 28.000 No. 1 awg w/clamp and .406 lug

. . . 1

. .

. . . . . .

. . . . . .

. . . .

108 081

. . TERMINAL PROTECTOR, battery post mtg

. . . 2

. . 79 . .

. . . . . .

. . . .

. 097829

. . Bolt, J Stl .250–20 X 2.750 Pld

. . . 1

. . 80 . .

. . . . . .

. . . .

192 115

. . Strap, Fuel Tank

. . . 1

. . 81 . .

. . . . . .

. . . .

198 168

. . Support, Fuel Tank/Weld Components

. . . 1

. . 82 . .

. . . . . .

. . . .

198 180

. . Tank, Fuel 13.1 Gal (Consisting Of)

. . . 1

. . 83 . .

. . . . . .

. . . .

124 253

. . . . Bushing, Tank Fuel

. . . 2

. . 84 . .

. . . . . .

. . . .

198 510

. . . . Ftg, Stand Pipe Hose .3125 X24.570lg 90 Deg Zinc

. . . 1

. . 85 . .

. . . . . .

. . . .

198 511

. . . . Ftg, Stand Pipe Hose .1875x24.570lg 90 Deg Zinc

. . . 1

. . 86 . .

. . . . . .

. . . .

190 198

. . . . Cap, Tank Screw–on 3.500 In W/Vent

. . . 1

. . 87 . .

. . . . . .

. . . .

198 512

. . . . Sender, Fuel Gauge 22.500 Deep Tank

. . . 1

. . 88 . .

. . . . . .

. . . .

189 908

. . . . Valve, Drain Fuel 180 Deg Zinc Pld

. . . 1

. . 89 . .

. . . . . .

. . . .

181 572

. . . . Bushing, Tank Fuel

. . . 1

. . 90 . .

. . . . . .

. . . .

172 661

. . BLOCK, stud connection 6posn

. . . 2

. . 91 . .

. . . . . .

. . . .

196 180

. . INSULATOR, terminal block

. . . 2

. . 92 . .

. . . . . .

. . . .

201 182

. . BRACKET, terminal strip

. . . 1

. . 93 . .

. . . . . .

. . . .

197 930

. . LABEL, warning do not weld on base

. . . 2

. . 94 . .

. . . . . .

. . . .

197 835

. . BASE

. . . 1

. . 95 . .

. . . . . .

. . . .

192 477

. . MOUNT, engine vibration

. . . 1

. . 96 . .

. . . . . .

. Figure 11-6

. . FRONT PANEL ASSEMBLY

. . . 1

. . 97 . .

. . . . . .

. . . .

198 167

. . SUPPORT, inverter chassis

. . . 2

. . 98 . .

. . . . . .

. . . .

190 861

. . LABEL, electric shock and moving parts

. . . 1

. . 99 . .

. . . . . .

. . . .

141 690

. . GROMMET, SCR No. 8/10 panel hole .281sq .187 high

. . . 4

.

100 . .

PC7

. . . . 181 261

. . CIRCUIT CARD ASSEMBLY, filter HF

. . . 1

.

101 . .

. . . . . .

. . . .

191 739

. . PLATE, mtg components

. . . 1

. .

. . . . . .

. . . . . .

. . . .

197 245

. . HARNESS, wiring interconnecting (consisting of)

. . . 1

.

102 . .

CR1

. . . . 173 069

. . . . RELAY, encl 12VDC SPDT 30A/20A 5 pin flange mtg

. . . 1

.

103 . .

. . . . . .

. . . .

197 147

. . . . BLOCK, term 5-4-3

. . . 1

.

104 . .

. D3 .

. . . .

135 184

. . . . DIODE BOARD

. . . 1

.

105 . D4,D5

. . . 128 299

. . . . DIODE BOARD

. . . 2

.

106 . .

. . . . . .

. . . .

191 735

. . . . STRIP, mtg components

. . . 1

. .

. . . . .

PLG11

. . . 148 850

. . . . SOCKET, relay 5 pin

. . . 1

. .

. . . . .

PLG24

. . . 135 275

. . . . CONNECTOR, rect univ 084 15P/S 3 row plug (service kit)

. . . 1

. .

. . . . .

PLG15

. . . 166 680

. . . . CONNECTOR, rect univ 084 12P/S 3 row plug (service kit)

. . . 1

. .

. . . . .

PLG35

. . . 177 859

. . . . CONNECTOR, body 5 terminal

. . . 1

. . . . PLG33,PLG34

153 501

. . . . CONNECTOR, rect univ 039 6P/S 3 row plug (service kit)

. . . 2

. .

. . . . . .

. S4 . . . . . 108 024

. . . . SWITCH, tgl DPST MC 15A 125VAC friction term

. . . 1

OM-492 Page 53

Page 56 Page 58
Image 57
Page 56 Page 58
Contents OM-492 ProcessesDescription From Hobart to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill ARC Rays can burn eyes and skinEngine Hazards Moving Parts can cause injury Battery Explosion can BlindEngine Exhaust Gases can kill Engine Heat can cause fireEMF Information Principal Safety StandardsRadiation can cause interference ARC Welding can cause interferenceConsignes DE SÉ Curité Lire Avant Utilisation Signification des symbolesUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un in- cendie ou une explosionDES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie LA Chute DE L’APPAREIL peut blesserInformation sur les champs é lectromagné tiques Principales normes de sé curitéLE Soudage À L’ARC risque de provoquer des interfé rences Consignes relatives aux stimulateurs cardiaquesSymbol Definitions SpecificationsWeld, Power, And Engine Specifications DefinitionsDimensions Dimensions, Weights, and Operating AnglesDuty Cycle And Overheating OverheatingCC Mode CV ModeVolt-Ampere Curves Installing Welding Generator InstallationFuel Consumption Movement Airflow Clearance Do not lift unit from endEngine Prestart Checks Keep radiator and air intake clean and free of dirtFull 13 mm Diesel Fuel Do not use gasoline. Gasoline will damage engineAdding Coolant To Radiator Connecting The BatteryConnecting To Weld Output Terminals Installing Exhaust PipeRemote 14 Receptacle RC5 Information Selecting Weld Cable Sizes100 ft 30 m Or Less 10 100% Duty CycleOM-492 Controls See Section Operating Welding GeneratorDescription Of Controls See Section Mode Meter Reading At Idle Meter Reading While Welding Mode Switch SettingsMode Switch Setting Process Output On/Off Control Meter FunctionsTouch Seconds Do not Strike Like a Match Lift-Arc TIG ProcedureThree-Phase 240 Auxiliary Power Receptacles And Circuit BreakersOperating Auxiliary Equipment Weld Total 120Plug Wired for 120/240 Load. See circuit diagramWire Load 120V Plug Wired for 240 V, 2-Wire LoadMaintenance and Troubleshooting 800 h 500 h1000 h 2000 hMaintenance Label To Clean air filter Servicing Air CleanerDo not clean housing with air hose Servicing Optional Spark ArrestorServicing Engine Lubrication And Fuel Systems Servicing Engine Cooling System Adjusting Idle Speed Adjusting Engine SpeedAdjusting Weld/Power Speed Weld Speed Jam Nut Adjustment ScrewOverload Protection Voltmeter/Ammeter Help Displays Troubleshooting WeldingTrouble Remedy Auxiliary Power No power output Reset circuit breakers see SectionNecessary parts Engine CT1 Reset circuit breaker CB9 see SectionOM-492 Circuit Diagram For Welding Generator Electrical Diagrams200 Wetstacking RUN-IN ProcedureRun-In Procedure Using Load Bank Load BankWelding Generator Weld Cables Do not touch hot exhaust Run-In Procedure Using Resistance GridBank/grid From flammablesAuxiliary Power Guidelines Selecting EquipmentGrounding Generator To Truck Or Trailer Frame How Much Power Does Equipment Require? Grounding When Supplying Building SystemsEarth ground if supplying Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP xTypical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible112 Parts List104 103 102 101 100 105 109 108 107 1064746 8988 Item Dia Part Mkgs Description Quantity PLG11 Front Panel Front Panel -5, Item Inverter Assembly Inverter Assembly -5, Item Generator Support ServiceContact your Distributor for Hobart Welding ProductsCall
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