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Sterling 682.88107.00 Spare Parts List, Optional Heat Exchangers Tube Bundle Only, Ass’y. part no

Models: 682.88107.00

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7-4 Spare Parts List

Immersion Heaters

Part number	Description
722-00138-07	HTR, IMM, 12 KW, 208 V, 3”, 6 ELE
722-00138-08	HTR, IMM, 12 KW, 240 V, 3”, 6 ELE
722-00138-09	HTR, IMM, 12 KW, 380 V, 3”, 6 ELE
722-00138-10	HTR, IMM, 12 KW, 415 V, 3”, 6 ELE
722-00138-11	HTR, IMM, 12 KW, 480 V, 3”, 6 ELE
722-00138-12	HTR, IMM, 12 KW, 600 V, 3”, 6 ELE

Note: 6KW heaters are modified 12 kW heaters; jumpers are remove from one leg.

Heater Gasket

Part number	Description
542-00007-08	GASKET, FLANGE, 3
Heater Tank

Part number	Description
572-87548-00	TANK, HEATER, Upright, 3½
Manual Reset Safety Thermostat

Part number	Description
724-00041-00	THERMOSTAT, 200ºF — 550ºF

Note: Please give model and serial numbers when ordering parts. Prices are subject to change without notice.

Pressure Gauge

Part number				Description
037-00119-00		GAUGE, PRESSURE, 0 — 100 PSI
Optional Heat Exchangers; Tube Bundle Only

Ass’y. part no.		Tube bundle only part no.		Description
106-00267-00		162-00047-10		3.9 SQ. FT. Upright 550°F
106-00268-00		162-00047-11		6.7 SQ. FT. Upright 550°F
Pilot Lights

Part number				Description
715-10074-00	PILOT, LED, 120 V, RED, N-12, 36”, LEAD
715-10075-00	PILOT, LED, 120 V, AMBER, N-12, 36”, LEAD
715-10076-00	PILOT, LED, 120 V, GREEN, N-12, 36”, LEAD
Casters

Part number				Description
042-00016-00		CASTER, SWIVEL, 3”
042-00017-00		CASTER, STATIONARY, 3”

Upright Portable Hot Oil TCUs

Chapter 7: Appendix

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Sterling 682.88107.00 specifications Spare Parts List, Optional Heat Exchangers Tube Bundle Only, Ass’y. part no

Contents

Part Number Bulletin Number SC1-660.3 Effective 10/22/2009 Upright Hot Oil Temperature Control UnitsWe are committed to a continuing program of product improvement DCN No CopyrightUnpacking and Inspection Shipping InfoIn the Event of Shipping Damage If the Shipment is Not CompleteCHAPTER 3 INSTALLATION Table of ContentsCHAPTER 2 FUNCTIONAL DESCRIPTION CHAPTER 4 OPERATIONCHAPTER 5 MAINTENANCE CHAPTER 6 TROUBLESHOOTINGCHAPTER 7 APPENDIX Chapter 1 Safety 1-1 How to Use This ManualSafety Symbols Used in this Manual 1-2 Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVESUse care when LOADING, UNLOADING, RIGGING, or MOVING this equipment General Responsibility 1-3 ResponsibilityREMEMBER Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityMechanical Features 2-3 Standard FeaturesChapter 2 Functional Description 2-1 Models Covered in This ManualElectrical Features Controller Features2-4 Options Immersion Heaters 2-5 Feature DescriptionsHeater Tank PumpConnection Lines Electrical System ControlsElectrical Panel and System Components Safety Thermostat Pressure SwitchAir Purge Reservoir Tank2-6 Safety Devices and Interlocks Safety Circuit StandardsCooling Optional Fail Safe Operation Safety Device Lock-OutsInstallation Location Considerations Chapter 3 Installation3-1 Uncrating the Equipment 3-2 Rigging and Placing the TCU3-3 Electrical Connections Connecting Piping 3-4 Setup ProceduresConnecting Process Piping Connecting Cooling Water PipingConnecting Vent Piping Figure 1 Upright Unit Piping Setup Starting the Hot Oil TCU 3-5 Initial Start-upNote If all traces of water are not removed from the system, severe cavitation may occur at elevated temperatures. Indications are a rough-sounding pump, fluctuating or dropping pressure, or a rapidly rising fluid level in the expansion tank. Repeat Step 3 if this occurs Chapter 4 Operation 4-1 Start-up4-2 Controller Description & Operation Figure 4 Control Panel Switches Identifying Control Panel SwitchesFigure 5 System Status Board Indicators Identifying System Status Board IndicatorsStatus Indicator Lights Mode Indicator LightsFault Indicator Lights 4-4 Shutting Down the Hot Oil TCU 4-3 Returning Fluid to the TankChapter 4 Operation Upright Portable Hot Oil TCUs5-1 Maintenance Schedule Chapter 5 MaintenancePhotocopy this page for your maintenance records Every weekPreventative Pump Maintenance 5-2 Preventative MaintenanceRoutine Servicing Draining the Unit for StoragePumps and Seals 5-3 Corrective MaintenanceDisassembling the Pump Maintaining the PumpPump Assembly Installation of Carbon Graphite Bushings Thrust Bearing AdjustmentPUMP Turn Outer End Cap C.C.W6-1 Introduction Chapter 6 TroubleshootingProblem Possible causeCorrective action Problem Possible causeCorrective action 7-1 Optional Components Chapter 7 AppendixAnnex B Information 7-2 Technical SpecificationsUpright Series Temperature Control Unit Specifications Figure 6 Upright Series Hot Oil Portable Temperature Control UnitModel number UprightFigure 7 18-24 GPM Pump Construction 7-3 Drawings and DiagramsFigure 8 Thrust Bearing Assembly Upright Portable Hot Oil TCUsChapter 7 Appendix Figure 9 Belt Tensioning Instructions Upright Portable Hot Oil TCUsChapter 7 Appendix Optional Heat Exchangers Tube Bundle Only 7-4 Spare Parts ListAss’y. part no Tube bundle only part noManual Reset Safety Thermostat Solenoid Valves Read Operation and Installation Manual Earth Ground 7-6 Safety Tag InformationWarranty Returns TCU Safety Tags7-7 TCU Identification Serial Number Tag Service Department7-8 Technical Assistance Parts Department