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Sterling 682.88107.00 Belt Tensioning Instructions, Upright Portable Hot Oil TCUs, Appendix

Models: 682.88107.00

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Figure 9: Belt Tensioning Instructions

Figure 9: Belt Tensioning Instructions

Upright Portable Hot Oil TCUs

Chapter 7: Appendix

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Sterling 682.88107.00 specifications Belt Tensioning Instructions, Upright Portable Hot Oil TCUs, Appendix

Contents

Upright Hot Oil Temperature Control Units Part Number Bulletin Number SC1-660.3 Effective 10/22/2009We are committed to a continuing program of product improvement DCN No CopyrightShipping Info Unpacking and InspectionIn the Event of Shipping Damage If the Shipment is Not CompleteTable of Contents CHAPTER 3 INSTALLATIONCHAPTER 2 FUNCTIONAL DESCRIPTION CHAPTER 4 OPERATIONCHAPTER 7 APPENDIX CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING Safety Symbols Used in this Manual Chapter 1 Safety1-1 How to Use This Manual Use care when LOADING, UNLOADING, RIGGING, or MOVING this equipment 1-2 Warnings and PrecautionsWear SAFETY GLASSES and WORK GLOVES 1-3 Responsibility General ResponsibilityOperator Responsibility REMEMBERMaintenance Responsibility Reporting a Safety Defect2-3 Standard Features Mechanical FeaturesChapter 2 Functional Description 2-1 Models Covered in This Manual2-4 Options Electrical FeaturesController Features 2-5 Feature Descriptions Immersion HeatersHeater Tank PumpElectrical Panel and System Components Connection LinesElectrical System Controls Pressure Switch Safety ThermostatAir Purge Reservoir TankCooling Optional 2-6 Safety Devices and InterlocksSafety Circuit Standards Safety Device Lock-Outs Fail Safe OperationChapter 3 Installation Installation Location Considerations3-1 Uncrating the Equipment 3-2 Rigging and Placing the TCU3-3 Electrical Connections 3-4 Setup Procedures Connecting PipingConnecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Figure 1 Upright Unit Piping Setup 3-5 Initial Start-up Starting the Hot Oil TCUNote If all traces of water are not removed from the system, severe cavitation may occur at elevated temperatures. Indications are a rough-sounding pump, fluctuating or dropping pressure, or a rapidly rising fluid level in the expansion tank. Repeat Step 3 if this occurs 4-2 Controller Description & Operation Chapter 4 Operation4-1 Start-up Identifying Control Panel Switches Figure 4 Control Panel SwitchesIdentifying System Status Board Indicators Figure 5 System Status Board IndicatorsFault Indicator Lights Status Indicator LightsMode Indicator Lights 4-3 Returning Fluid to the Tank 4-4 Shutting Down the Hot Oil TCUUpright Portable Hot Oil TCUs Chapter 4 OperationChapter 5 Maintenance 5-1 Maintenance SchedulePhotocopy this page for your maintenance records Every week5-2 Preventative Maintenance Preventative Pump MaintenanceRoutine Servicing Draining the Unit for Storage5-3 Corrective Maintenance Pumps and SealsMaintaining the Pump Disassembling the PumpPump Assembly Thrust Bearing Adjustment Installation of Carbon Graphite BushingsPUMP Turn Outer End Cap C.C.WChapter 6 Troubleshooting 6-1 IntroductionCorrective action ProblemPossible cause Corrective action ProblemPossible cause Chapter 7 Appendix 7-1 Optional Components7-2 Technical Specifications Annex B InformationFigure 6 Upright Series Hot Oil Portable Temperature Control Unit Upright Series Temperature Control Unit SpecificationsModel number Upright7-3 Drawings and Diagrams Figure 7 18-24 GPM Pump ConstructionChapter 7 Appendix Figure 8 Thrust Bearing AssemblyUpright Portable Hot Oil TCUs Chapter 7 Appendix Figure 9 Belt Tensioning InstructionsUpright Portable Hot Oil TCUs 7-4 Spare Parts List Optional Heat Exchangers Tube Bundle OnlyAss’y. part no Tube bundle only part noManual Reset Safety Thermostat Solenoid Valves 7-6 Safety Tag Information Read Operation and Installation Manual Earth GroundWarranty Returns TCU Safety TagsService Department 7-7 TCU Identification Serial Number Tag7-8 Technical Assistance Parts Department