Sterling 682.88107.00 guide

When fluid temperature dips below 120ºF (49ºC), press the PUMP STOP button to turn off the unit.

Upright Portable Hot Oil TCUs

Chapter 4: Operation

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Sterling 682.88107.00 specifications

Contents

Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves General Responsibility Responsibility Remember Operator Responsibility Reporting a Safety Defect Maintenance Responsibility Mechanical Features Standard FeaturesFunctional Description Models Covered in This Manual Options Electrical FeaturesController Features Immersion Heaters Feature DescriptionsHeater Tank Pump Electrical Panel and System Components Connection LinesElectrical System Controls Safety Thermostat Pressure SwitchAir Purge Reservoir Tank Cooling Optional Safety Devices and InterlocksSafety Circuit Standards Fail Safe Operation Safety Device Lock-Outs Installation Location Considerations InstallationUncrating the Equipment Rigging and Placing the TCU Electrical Connections Piping Considerations for Mobile Installations Setup ProceduresConnecting Piping Connecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Upright Unit Piping Setup Starting the Hot Oil TCU Initial Start-upPage Controller Description & Operation OperationStart-up Control Panel Switches Identifying Control Panel Switches System Status Board Indicators Identifying System Status Board Indicators Fault Indicator Lights Status Indicator LightsMode Indicator Lights Shutting Down the Hot Oil TCU Returning Fluid to the TankPage Photocopy this page for your maintenance records MaintenanceMaintenance Schedule Preventative Pump Maintenance Preventative MaintenanceRoutine Servicing Draining the Unit for Storage Adjusting End Clearance Corrective MaintenanceCleaning the Pump Examining Internal Parts Disassembling the Pump Maintaining the Pump Pump Assembly Installation of Carbon Graphite Bushings Thrust Bearing Adjustment Introduction TroubleshootingProblem Possible cause Corrective action OFF Problem Possible cause Corrective action Optional Components Appendix Annex B Information Technical Specifications Upright Portable Hot Oil TCUs Appendix 18-24 GPM Pump Construction Drawings and Diagrams Thrust Bearing Assembly Belt Tensioning Instructions Immersion Heaters Part number Description Spare Parts ListHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number Description Pressure Switches Selector Switches and Push ButtonsControllers Part number Description Part number Description Solenoid Valves Part number Description Disconnect SwitchesSensing Probe Equipment Heater Tank Insulation Warranty Returns Safety Tag InformationTCU Safety Tags Returned Material Policy Technical Assistance TCU Identification Serial Number Tag