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Sterling 682.88107.00 specifications Drawings and Diagrams, 18-24 GPM Pump Construction

Models: 682.88107.00

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7-3 Drawings and Diagrams

7-3 Drawings and Diagrams

Figure 7: 18-24 GPM Pump Construction 075-00370-02

Upright Portable Hot Oil TCUs

Chapter 7: Appendix

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Sterling 682.88107.00 specifications Drawings and Diagrams, 18-24 GPM Pump Construction

Contents

We are committed to a continuing program of product improvement Upright Hot Oil Temperature Control UnitsPart Number Bulletin Number SC1-660.3 Effective 10/22/2009 DCN No CopyrightIn the Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not CompleteCHAPTER 2 FUNCTIONAL DESCRIPTION Table of ContentsCHAPTER 3 INSTALLATION CHAPTER 4 OPERATIONCHAPTER 5 MAINTENANCE CHAPTER 6 TROUBLESHOOTINGCHAPTER 7 APPENDIX Chapter 1 Safety 1-1 How to Use This ManualSafety Symbols Used in this Manual 1-2 Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVESUse care when LOADING, UNLOADING, RIGGING, or MOVING this equipment 1-3 Responsibility General ResponsibilityOperator Responsibility REMEMBERMaintenance Responsibility Reporting a Safety DefectChapter 2 Functional Description 2-3 Standard FeaturesMechanical Features 2-1 Models Covered in This ManualElectrical Features Controller Features2-4 Options Heater Tank 2-5 Feature DescriptionsImmersion Heaters PumpConnection Lines Electrical System ControlsElectrical Panel and System Components Air Purge Pressure SwitchSafety Thermostat Reservoir Tank2-6 Safety Devices and Interlocks Safety Circuit StandardsCooling Optional Safety Device Lock-Outs Fail Safe Operation3-1 Uncrating the Equipment Chapter 3 InstallationInstallation Location Considerations 3-2 Rigging and Placing the TCU3-3 Electrical Connections 3-4 Setup Procedures Connecting PipingConnecting Process Piping Connecting Cooling Water PipingConnecting Vent Piping Figure 1 Upright Unit Piping Setup 3-5 Initial Start-up Starting the Hot Oil TCUNote If all traces of water are not removed from the system, severe cavitation may occur at elevated temperatures. Indications are a rough-sounding pump, fluctuating or dropping pressure, or a rapidly rising fluid level in the expansion tank. Repeat Step 3 if this occurs Chapter 4 Operation 4-1 Start-up4-2 Controller Description & Operation Identifying Control Panel Switches Figure 4 Control Panel SwitchesIdentifying System Status Board Indicators Figure 5 System Status Board IndicatorsStatus Indicator Lights Mode Indicator LightsFault Indicator Lights 4-3 Returning Fluid to the Tank 4-4 Shutting Down the Hot Oil TCUUpright Portable Hot Oil TCUs Chapter 4 OperationPhotocopy this page for your maintenance records Chapter 5 Maintenance5-1 Maintenance Schedule Every weekRoutine Servicing 5-2 Preventative MaintenancePreventative Pump Maintenance Draining the Unit for Storage5-3 Corrective Maintenance Pumps and SealsMaintaining the Pump Disassembling the PumpPump Assembly PUMP Thrust Bearing AdjustmentInstallation of Carbon Graphite Bushings Turn Outer End Cap C.C.WChapter 6 Troubleshooting 6-1 IntroductionProblem Possible causeCorrective action Problem Possible causeCorrective action Chapter 7 Appendix 7-1 Optional Components7-2 Technical Specifications Annex B InformationModel number Figure 6 Upright Series Hot Oil Portable Temperature Control UnitUpright Series Temperature Control Unit Specifications Upright7-3 Drawings and Diagrams Figure 7 18-24 GPM Pump ConstructionFigure 8 Thrust Bearing Assembly Upright Portable Hot Oil TCUsChapter 7 Appendix Figure 9 Belt Tensioning Instructions Upright Portable Hot Oil TCUsChapter 7 Appendix Ass’y. part no 7-4 Spare Parts ListOptional Heat Exchangers Tube Bundle Only Tube bundle only part noManual Reset Safety Thermostat Solenoid Valves Warranty Returns 7-6 Safety Tag InformationRead Operation and Installation Manual Earth Ground TCU Safety Tags7-8 Technical Assistance Service Department7-7 TCU Identification Serial Number Tag Parts Department