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Sterling 682.88107.00 specifications Manual Reset Safety Thermostat

Models: 682.88107.00

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Manual Reset Safety Thermostat

Part number	Description
724-00041-00	THERMOSTAT, 200ºF — 550ºF
Sight Glass Assembly

Part number	Description
037-00046-00	GLASS, SIGHT, 15¾

Note: Please give model and serial numbers when ordering parts. Prices are subject to change without

notice.

Controllers

Part number	Description
601-00521-06	CONTROLLER, M2B, 550ºF
724-00589-01	CONTROLLER, STERLCO 4000
Selector Switches and Push Buttons

Part number	Description
721-01028-00	PUMP STOP
721-01027-00	PUMP START
721-01026-00	ALARM SILENCE
717-01016-00	MODE SELECT
721-01026-00	VENT
721-01029-00	PUMP REVERSE
717-10055-00	HALF-FULL HEAT, LOCAL-REMOTE (OPTIONAL)
Pressure Switches

Part number	Description
733-00029-00	SWITCH, PRESSURE
Pump

Part number	Description
075-00370-01	MECH. SEAL, VIKING HL4125 (0-30 GPM)
Motors

Part number	Description
720-09240-00	MOTOR, 1 HP 3/60/208, 230, 460 V
720-09242-00	MOTOR, 1½ HP 3/60/208, 230, 460 V
720-09218-00	MOTOR, 2 HP 3/60/208, 230, 460 V

Note: Please give model and serial numbers when ordering parts. Prices are subject to change without notice.

Upright Portable Hot Oil TCUs

Chapter 7: Appendix

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Sterling 682.88107.00 specifications Manual Reset Safety Thermostat

Contents

We are committed to a continuing program of product improvement Upright Hot Oil Temperature Control UnitsPart Number Bulletin Number SC1-660.3 Effective 10/22/2009 DCN No CopyrightIn the Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not CompleteCHAPTER 2 FUNCTIONAL DESCRIPTION Table of ContentsCHAPTER 3 INSTALLATION CHAPTER 4 OPERATIONCHAPTER 6 TROUBLESHOOTING CHAPTER 5 MAINTENANCECHAPTER 7 APPENDIX 1-1 How to Use This Manual Chapter 1 SafetySafety Symbols Used in this Manual Wear SAFETY GLASSES and WORK GLOVES 1-2 Warnings and PrecautionsUse care when LOADING, UNLOADING, RIGGING, or MOVING this equipment 1-3 Responsibility General ResponsibilityOperator Responsibility REMEMBERMaintenance Responsibility Reporting a Safety DefectChapter 2 Functional Description 2-3 Standard FeaturesMechanical Features 2-1 Models Covered in This ManualController Features Electrical Features2-4 Options Heater Tank 2-5 Feature DescriptionsImmersion Heaters PumpElectrical System Controls Connection LinesElectrical Panel and System Components Air Purge Pressure SwitchSafety Thermostat Reservoir TankSafety Circuit Standards 2-6 Safety Devices and InterlocksCooling Optional Safety Device Lock-Outs Fail Safe Operation3-1 Uncrating the Equipment Chapter 3 InstallationInstallation Location Considerations 3-2 Rigging and Placing the TCU3-3 Electrical Connections 3-4 Setup Procedures Connecting PipingConnecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Figure 1 Upright Unit Piping Setup 3-5 Initial Start-up Starting the Hot Oil TCUNote If all traces of water are not removed from the system, severe cavitation may occur at elevated temperatures. Indications are a rough-sounding pump, fluctuating or dropping pressure, or a rapidly rising fluid level in the expansion tank. Repeat Step 3 if this occurs 4-1 Start-up Chapter 4 Operation4-2 Controller Description & Operation Identifying Control Panel Switches Figure 4 Control Panel SwitchesIdentifying System Status Board Indicators Figure 5 System Status Board IndicatorsMode Indicator Lights Status Indicator LightsFault Indicator Lights 4-3 Returning Fluid to the Tank 4-4 Shutting Down the Hot Oil TCUUpright Portable Hot Oil TCUs Chapter 4 OperationPhotocopy this page for your maintenance records Chapter 5 Maintenance5-1 Maintenance Schedule Every weekRoutine Servicing 5-2 Preventative MaintenancePreventative Pump Maintenance Draining the Unit for Storage5-3 Corrective Maintenance Pumps and SealsMaintaining the Pump Disassembling the PumpPump Assembly PUMP Thrust Bearing AdjustmentInstallation of Carbon Graphite Bushings Turn Outer End Cap C.C.WChapter 6 Troubleshooting 6-1 IntroductionPossible cause ProblemCorrective action Possible cause ProblemCorrective action Chapter 7 Appendix 7-1 Optional Components7-2 Technical Specifications Annex B InformationModel number Figure 6 Upright Series Hot Oil Portable Temperature Control UnitUpright Series Temperature Control Unit Specifications Upright7-3 Drawings and Diagrams Figure 7 18-24 GPM Pump ConstructionUpright Portable Hot Oil TCUs Figure 8 Thrust Bearing AssemblyChapter 7 Appendix Upright Portable Hot Oil TCUs Figure 9 Belt Tensioning InstructionsChapter 7 Appendix Ass’y. part no 7-4 Spare Parts ListOptional Heat Exchangers Tube Bundle Only Tube bundle only part noManual Reset Safety Thermostat Solenoid Valves Warranty Returns 7-6 Safety Tag InformationRead Operation and Installation Manual Earth Ground TCU Safety Tags7-8 Technical Assistance Service Department7-7 TCU Identification Serial Number Tag Parts Department