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Sterling 682.88107.00 specifications Upright Hot Oil Temperature Control Units, DCN No Copyright

Models: 682.88107.00

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Upright Hot Oil

Upright Hot Oil

Temperature Control Units

Part Number: 682.88107.00

Bulletin Number: SC1-660.3

Effective: 10/22/2009

Write Down Your Serial Numbers Here For Future Reference:

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We are committed to a continuing program of product improvement.

Specifications, appearance, and dimensions described in this manual are subject to change without notice.

DCN No. ____________

© Copyright 2009

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Sterling 682.88107.00 specifications Upright Hot Oil Temperature Control Units, DCN No Copyright

Contents

Part Number Bulletin Number SC1-660.3 Effective 10/22/2009 Upright Hot Oil Temperature Control UnitsWe are committed to a continuing program of product improvement DCN No CopyrightUnpacking and Inspection Shipping InfoIn the Event of Shipping Damage If the Shipment is Not CompleteCHAPTER 3 INSTALLATION Table of ContentsCHAPTER 2 FUNCTIONAL DESCRIPTION CHAPTER 4 OPERATIONCHAPTER 6 TROUBLESHOOTING CHAPTER 5 MAINTENANCECHAPTER 7 APPENDIX 1-1 How to Use This Manual Chapter 1 SafetySafety Symbols Used in this Manual Wear SAFETY GLASSES and WORK GLOVES 1-2 Warnings and PrecautionsUse care when LOADING, UNLOADING, RIGGING, or MOVING this equipment General Responsibility 1-3 ResponsibilityREMEMBER Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityMechanical Features 2-3 Standard FeaturesChapter 2 Functional Description 2-1 Models Covered in This ManualController Features Electrical Features2-4 Options Immersion Heaters 2-5 Feature DescriptionsHeater Tank PumpElectrical System Controls Connection LinesElectrical Panel and System Components Safety Thermostat Pressure SwitchAir Purge Reservoir TankSafety Circuit Standards 2-6 Safety Devices and InterlocksCooling Optional Fail Safe Operation Safety Device Lock-OutsInstallation Location Considerations Chapter 3 Installation3-1 Uncrating the Equipment 3-2 Rigging and Placing the TCU3-3 Electrical Connections Connecting Piping 3-4 Setup ProceduresConnecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Figure 1 Upright Unit Piping Setup Starting the Hot Oil TCU 3-5 Initial Start-upNote If all traces of water are not removed from the system, severe cavitation may occur at elevated temperatures. Indications are a rough-sounding pump, fluctuating or dropping pressure, or a rapidly rising fluid level in the expansion tank. Repeat Step 3 if this occurs 4-1 Start-up Chapter 4 Operation4-2 Controller Description & Operation Figure 4 Control Panel Switches Identifying Control Panel SwitchesFigure 5 System Status Board Indicators Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsFault Indicator Lights 4-4 Shutting Down the Hot Oil TCU 4-3 Returning Fluid to the TankChapter 4 Operation Upright Portable Hot Oil TCUs5-1 Maintenance Schedule Chapter 5 MaintenancePhotocopy this page for your maintenance records Every weekPreventative Pump Maintenance 5-2 Preventative MaintenanceRoutine Servicing Draining the Unit for StoragePumps and Seals 5-3 Corrective MaintenanceDisassembling the Pump Maintaining the PumpPump Assembly Installation of Carbon Graphite Bushings Thrust Bearing AdjustmentPUMP Turn Outer End Cap C.C.W6-1 Introduction Chapter 6 TroubleshootingPossible cause ProblemCorrective action Possible cause ProblemCorrective action 7-1 Optional Components Chapter 7 AppendixAnnex B Information 7-2 Technical SpecificationsUpright Series Temperature Control Unit Specifications Figure 6 Upright Series Hot Oil Portable Temperature Control UnitModel number UprightFigure 7 18-24 GPM Pump Construction 7-3 Drawings and DiagramsUpright Portable Hot Oil TCUs Figure 8 Thrust Bearing AssemblyChapter 7 Appendix Upright Portable Hot Oil TCUs Figure 9 Belt Tensioning InstructionsChapter 7 Appendix Optional Heat Exchangers Tube Bundle Only 7-4 Spare Parts ListAss’y. part no Tube bundle only part noManual Reset Safety Thermostat Solenoid Valves Read Operation and Installation Manual Earth Ground 7-6 Safety Tag InformationWarranty Returns TCU Safety Tags7-7 TCU Identification Serial Number Tag Service Department7-8 Technical Assistance Parts Department