Sterling 682.88107.00 instruction

Upright Hot Oil

Temperature Control Units

Part Number: 682.88107.00

Bulletin Number: SC1-660.3

Effective: 10/22/2009

Write Down Your Serial Numbers Here For Future Reference:

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We are committed to a continuing program of product improvement.

Specifications, appearance, and dimensions described in this manual are subject to change without notice.

DCN No. ____________

© Copyright 2009

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Sterling 682.88107.00 specifications Upright Hot Oil Temperature Control Units

Contents

Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility Responsibility Remember Operator Responsibility Reporting a Safety Defect Maintenance Responsibility Mechanical Features Standard FeaturesFunctional Description Models Covered in This Manual Controller Features Electrical FeaturesOptions Immersion Heaters Feature DescriptionsHeater Tank Pump Electrical System Controls Connection LinesElectrical Panel and System Components Safety Thermostat Pressure SwitchAir Purge Reservoir Tank Safety Circuit Standards Safety Devices and InterlocksCooling Optional Fail Safe Operation Safety Device Lock-Outs Installation Location Considerations InstallationUncrating the Equipment Rigging and Placing the TCU Electrical Connections Connecting Piping Setup ProceduresPiping Considerations for Mobile Installations Connecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Upright Unit Piping Setup Starting the Hot Oil TCU Initial Start-upPage Start-up OperationController Description & Operation Control Panel Switches Identifying Control Panel Switches System Status Board Indicators Identifying System Status Board Indicators Mode Indicator Lights Status Indicator LightsFault Indicator Lights Shutting Down the Hot Oil TCU Returning Fluid to the TankPage Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Pump Maintenance Preventative MaintenanceRoutine Servicing Draining the Unit for Storage Adjusting End Clearance Corrective MaintenanceCleaning the Pump Examining Internal Parts Disassembling the Pump Maintaining the Pump Pump Assembly Installation of Carbon Graphite Bushings Thrust Bearing Adjustment Problem Possible cause Corrective action TroubleshootingIntroduction OFF Problem Possible cause Corrective action Optional Components Appendix Annex B Information Technical Specifications Upright Portable Hot Oil TCUs Appendix 18-24 GPM Pump Construction Drawings and Diagrams Thrust Bearing Assembly Belt Tensioning Instructions Immersion Heaters Part number Description Spare Parts ListHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number Description Pressure Switches Selector Switches and Push ButtonsControllers Part number Description Part number Description Solenoid Valves Part number Description Disconnect SwitchesSensing Probe Equipment Heater Tank Insulation Warranty Returns Safety Tag InformationTCU Safety Tags Returned Material Policy Technical Assistance TCU Identification Serial Number Tag